R

Castile Pellet Insert

 

 

Reference Materials

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

When describing the location of a component

 

Component Function

 

 

 

part it is always AS YOU FACE THE FRONT

 

 

 

 

OF THE APPLIANCE.

 

A.11

 

￿

 

 

1. Control Box

 

 

 

 

 

 

 

 

Heat Exchangers

a. The control box is located on lower right side of

7.

The heat exchangers transfer heat from the exhaust system

appliance, behind cast side on top of the junction

into convection air. There are 2 clean out rods located under

box.

 

 

 

 

 

 

the heat exchangers.

b. There is a

light located inside of the control box. The

8.

Heat Output Switch

internal light will turn green when the appliance has

reached a temperature of 200οF (93°C) in the firepot.

The heat output switch is located on the lower right side of

and will turn red when it reaches 600oF (315°C).

firebox, behind the right face above the reset button. The

c. There is also an internal blue light located in the upper

function of the heat output switch is to regulate the burn rates;

low, medium and high settings.

left corner of the control box. When you plug in the

 

 

 

 

appliance the blue light will automatically start blinking

9.

Igniter

6 blinks every 10 seconds for 60 seconds and then will

The igniter is mounted on the base of the firepot. Combustion

stop.

air travels over the red hot igniter creating super heated air

 

 

that ignites the pellets.

NOTE:

Do NOT open the control box. This will void the warranty. If you need to plug in or remove the control box you must first unplug the appliance.

2.Convection Blower

The convection blower is mounted at the bottom rear of the appliance. There are 2 impellers, one on each side of the motor. The convection blower pushes heated air through the heat exchange system into the room.

3.Exhaust Blower

The exhaust blower is mounted on the right side of the appliance behind the right cast side. The exhaust blower is designed to pull the exhaust from the appliance and push it out through the venting system.

4.Feed System

The feed system is located on the right side and can be removed as an entire assembly. The assembly includes the feed motor, mounting bracket, bearing and feed spring (auger). The hollow feed spring (auger) pulls pellets up the feed tube from the hopper area and drops them down the feed chute into the firepot.

5.Firepot

The firepot is made of high quality ductile iron and has a cleaning pull-out rod. The floor of the firepot opens for cleaning when you pull out the rod. Be sure that the floor returns to a completely closed position or your appliance will not operate properly.

6.Fuse

The fuse is located on the right side behind the control box. The fuse will blow should a short occur and shut off power to the appliance.

10.Junction Box And Wiring Harness

The junction box is located behind right cast side of the appliance. The junction box and wiring harness are replaced as one component.

11.Power Supply

The power outlet is located behind the right cast side of the appliance behind the thermostat block on the junction box. Check the wall receptacle for 120 volt, 60 Hz (standard current). Make sure the outlet is grounded and has the correct polarity. A good surge protector is recommended. When operating with a generator you need at least 600 watts of power, or with an inverter at least 800 watts of power available for the appliance during the start cycle.

12.Red Call Light

The red call light is located behind the fuse behind the right cast side. The function of the red call light is to indicate that the thermostat is calling for heat.

13.Reset Button

The reset button is located on the lower right side of firebox behind right face and below the heat output control switch. The function of the switch is to momentarily open the thermostat circuit, which restarts the system.

14.Thermocouple

The thermocouple is located on top of the firepot inside the thermocouple cover (ceramic protection tube). The thermocouple sends a millivolt signal to the control box indicating the preset temperatures of the green and red lights have been obtained.

15.Thermostat

The appliance is designed to run on a 12 volt AC thermostat. The heat anticipator, if present, should be set on the lowest setting available.

Page 36

250-7251F

September 1, 2008

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Hearth and Home Technologies CASTINS-CSB, CASTINS-CWL, 810-02901 (MBK), 810-03201 (PMH) owner manual Component Function

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