Heat Controller installation instructions XVI. R-410AREFRIGERANT, B. SPECIFICATION OF R-410A

Models: R-410A

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XVI. R-410A REFRIGERANT

XVI. R-410A REFRIGERANT

A. TOOLS REQUIRED FOR INSTALLING & SERVICING R-410A MODELS

Manifold Sets:

-Up to 800 PSIG High Side

-Up to 250 PSIG Low Side

-550 PSIG Low Side Retard

Manifold Hoses:

-Service Pressure Rating of 800 PSIG

Recovery Cylinders:

-400 PSIG Pressure Rating

-Dept. of Transportation 4BA400 or 4BW400

!CAUTION

R-410A systems operate at higher pressures than R-22 systems. Do not use R-22 service equipment or components on R-410A equipment.

B. SPECIFICATION OF R-410A:

Application: R-410A is not a drop-in replacement for R-22; equipment designs must accommodate its higher pressures It cannot be retrofitted into R-22 condensing units.

Physical Properties: R-410A has an atmospheric boiling point of -62.9°F and its satu- ration pressure at 77°F is 224.5 psig.

Composition: R-410A is an azeotropic mixture of 50% by weight difluoromethane (HFC-32) and 50% by weight pentafluoroethane (HFC-125).

Pressure: The pressure of R-410A is approximately 60% (1.6 times) greater than R-22. Recovery and recycle equipment, pumps, hoses and the like need to have design pres- sure ratings appropriate for R-410A. Manifold sets need to range up to 800 psig high- side and 250 psig low-side with a 550 psig low-side retard. Hoses need to have a ser- vice pressure rating of 800 psig. Recovery cylinders need to have a 400 psig service pressure rating. DOT 4BA400 or DOT 4BW400.

Combustibility: At pressures above 1 atmosphere, mixture of R-410A and air can become combustible. R-410A and air should never be mixed in tanks or supply lines, or be allowed to accumulate in storage tanks. Leak checking should never be done with a mixture of R-410A and air. Leak checking can be performed safely with nitrogen or a mixture of R-410A and nitrogen.

C. QUICK REFERENCE GUIDE FOR R-410A

R-410A refrigerant operates at approximately 60% higher pressure (1.6 times) than R-22. Ensure that servicing equipment is designed to operate with R-410A.

R-410A refrigerant cylinders are pink in color.

R-410A, as with other HFC’s, is only compatible with POE oils.

Vacuum pumps will not remove moisture from oil.

R-410A systems are to be charged with liquid refrigerants. Prior to March 1999, R-410A refrigerant cylinders had a dip tube. These cylinders should be kept upright for equipment charging. Post March 1999 cylinders do not have a dip tube and should be inverted to ensure liquid charging of the equipment.

Do not install a suction line filter drier in the liquid line.

A liquid line filter drier is standard with every unit. Only manufacturer approved liquid line filter driers can be used. These filter driers are rated for minimum working pres- sure of 600 psig.

Desiccant (drying agent) must be compatible for POE oils and R-410A.

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Heat Controller XVI. R-410AREFRIGERANT, B. SPECIFICATION OF R-410A, C. QUICK REFERENCE GUIDE FOR R-410A