Troubleshooting

WARNING

INJECTION HAZARD

To reduce the risk of a fluid injection injury, follow the Pressure Relief Proce- dure on page 7 before checking or

servicing any of the system equipment and when- ever you are instructed to relieve pressure.

NOTE:

DCheck all possible remedies in the troubleshooting charts before disassembling the gun.

DSome improper patterns are caused by the improper balance between air and fluid.

General Troubleshooting

Problem

Cause

Solution

 

 

 

Fluid leakage from back of fluid

Worn packings (47) or needle (5)

Replace packings or needle. See

needle

shaft

page 14.

 

 

 

Air leakage from front of gun

Air valve (52) not seating properly

Clean/service air valve. See page 14.

 

 

 

Fluid leakage from front of gun

Fluid needle (5) worn or damaged

Replace fluid needle. See page 14.

 

 

 

 

Worn diffuser-seat (30) housing

Replace the diffuser-seat and gasket

 

 

(33). The gasket must be replaced

 

 

whenever the diffuser-seat is re-

 

 

moved. See page 14.

 

 

 

Fluid in air passages

Fluid tip (28) seal leaking

Tighten or replace fluid tip.

 

 

 

 

Leaking around diffuser-seat (30)

Replace the diffuser-seat gasket (33).

 

housing

The gasket must be replaced when-

 

 

ever the diffuser-seat is removed.

 

 

See page 14.

 

 

 

Fluid inlet fitting (67) leaking

Replace the fluid fitting gasket (33). The gasket must be replaced when- ever the fluid fitting is removed. See page 15.

Spray Pattern Troubleshooting

Problem

Cause

Solution

 

 

 

Fluttering or spitting spray

Insufficient fluid supply

Adjust fluid regulator or fill fluid supply

 

 

tank.

 

Air in paint supply line

Check, tighten siphon hose connec-

 

 

tions, bleed air from paint line.

 

 

 

Irregular pattern

Fluid build-up or spray tip partially

Clean spray tip. See page 10.

 

plugged

 

 

On defective side of pattern, air horn

Clean air horn holes with solvent and

 

holes are partially or totally plugged

soft brush. See page 10.

 

 

 

Pattern pushed to one side, same

Air horn holes partially or totally

Clean air horn holes with solvent and

side of air cap gets dirty

plugged

soft brush. See page 10.

12￿3￿7￿586

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Hitachi AA 2000 dimensions General Troubleshooting, Spray Pattern Troubleshooting, Problem Cause Solution