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Hobart Welding Products
150, 120 manual
Models:
120
150
1
4
48
48
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48 pages
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Troubleshooting
Specs
Poor Weld Bead Characteristics
Install
Parts list
Electrical Diagram
Threading Welding Wire
Flow Adjust
Symbol Usage
Safety
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Contents
Processes
OM-210 088D
Description
From Hobart to You
Table of Contents
Page
Symbol Usage
Marks a special safety message
Arc Welding Hazards
Electric Shock can kill
ARC Rays can burn eyes and skin
Welding can cause fire or explosion
Flying Metal can injure eyes
Buildup of GAS can injure or kill
Principal Safety Standards
EMF Information
About Pacemakers
Signification des symboles
Consignes DE Securite Lire Avant Utilisation
UN Choc É Lectrique peut tuer
LES Fumé ES ET LES GAZ peuvent ê tre dangereux
DES Particules Volantes peuvent blesser les yeux
LE Soudage peut provoquer un incendie ou une explosion
LE Bruit peut affecter l’ouïe
Risque D’INCENDIE OU
LA Chute DE L’APPAREIL peut blesser
’EMPLOI Excessif peut
DES Organes Mobiles peuvent provoquer des blessures
Information sur les champs é lectromagné tiques
Principales normes de sé curité
Consignes relatives aux stimulateurs cardiaques
Specifications
Specifications
VAC Model
Duty Cycle And Overheating
30%dutycycle at 90 amps Minutes Welding
Overheating
Reduce Duty Cycle Minutes
Volt-Ampere Curves
Installation
Installing Welding Gun
Changing Polarity
Process/Polarity Table
Installing Gas Supply
Flow Adjust
460 mm
18 in 457 mm of space for airflow
Do not move or operate unit Where it could tip
L2 L1 230 VAC
Electrical Service Guide For 230 VAC Model
Installing Wire Spool And Adjusting Hub Tension
Standard Wire Spool 8 Lb Wire Spool 4
Adjusting Hub Tension
Cut off wire. Close and latch door
Threading Welding Wire
Remove gun nozzle and contact tip
Voltage Switch
Power Switch
Operation
Controls
Weld Parameters For 120 VAC Model
Weld Parameters For 230 VAC Model
Maintenance &TROUBLESHOOTING
Routine Maintenance
Disconnect power before maintaining
Overload Protection
Turn Off power before replacing contact tip
Changing Drive Roll Or Wire Inlet Guide
Replacing Gun Contact Tip
Disconnect gun from unit
Cleaning Or Replacing Piecemaker 14-A Gun Liner
To Reassemble Gun
Secure power cord plug in receptacle see Section
Troubleshooting Table
Trouble Remedy
OM-210 088
Electrical Diagram
OM-187 926
Circuit Diagram For 120 VAC CSA Model
Circuit Diagram For 230 VAC Model
Regulator Flowmeter Wire Feeder Power Source Shielding Gas
MIG Welding Gmaw Guidelines
Typical MIG Process Connections
Gun Workpiece Work Clamp
Typical MIG Process Control Settings
Wire Recommendation Wire Speed
Select Wire Size
Select Voltage
Holding And Positioning Welding Gun
Conditions That Affect Weld Bead Shape
Push PerpendicularDrag
Short Normal Long
ShortNormalLong
Good Weld Bead Characteristics
Poor Weld Bead Characteristics
Gun Movement During Welding
Troubleshooting Excessive Spatter
Troubleshooting Porosity
Troubleshooting Excessive Penetration
Possible Causes Corrective Actions
Troubleshooting Incomplete Fusion
Troubleshooting Lack Of Penetration
Troubleshooting Burn-Through
Troubleshooting Distortion
Troubleshooting Waviness Of Bead
Weld bead
Application
Common MIG Shielding Gases
Flat & Horizontal1 Fillet
Parts List
Main Assembly
Dia Part Mkgs Description Quantity
Gun And Cable Assembly, Piecemaker 14-A
177282A-6 024 H 379 177282A-7
379 177 177282A-8
379 177 177282A-9
379 177 177282A-10 024 H 177282A-11
Optional Drive Rolls
Options
202
For One Small Gas Cylinder
Service
Support
Hobart Welding Products
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