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Hobart Welding Products
OM-487
manual
Models:
OM-487
1
4
60
60
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60 pages
28.64 Kb
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Troubleshooting
Specs
Install
Parts list
Electrical Diagram
Symbol Usage
Connecting The Battery
Dimension
Maintenance
Main Assembly
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Image 4
Page 3
Page 5
Page 4
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Page 3
Page 5
Contents
Processes
OM-487
Description
From Hobart to You
Table of Contents
Page
Symbol Usage
Arc Welding Hazards
Electric Shock can kill
ARC Rays can burn eyes and skin
Engine Hazards
Battery Explosion can Blind
Moving Parts can cause injury
Engine Exhaust Gases can kill
Engine Heat can cause fire
Principal Safety Standards
EMF Information
Radiation can cause interference
ARC Welding can cause interference
Signification des symboles
Consignes DE SÉ Curité Lire Avant Utilisation
UN Choc É Lectrique peut tuer
LES Fumé ES ET LES GAZ peuvent ê tre dangereux
LE Soudage peut provoquer un in- cendie ou une explosion
DES Particules Volantes peuvent blesser les yeux
DES PIÈ CES Chaudes peuvent provoquer des brû lures graves
LE Bruit peut affecter l’ouïe
DES Organes Mobiles peuvent provoquer des blessures
’EXPLOSION DE LA Batterie peut
LA Chaleur DU Moteur peut pro- voquer un incendie
LA Chute DE L’APPAREIL peut blesser
Principales normes de sé curité
Information sur les champs é lectromagné tiques
LE Soudage À L’ARC risque de provoquer des interfé rences
Consignes relatives aux stimulateurs cardiaques
Specifications
Symbol Definitions
Weld, Power, And Engine Specifications
Definitions
Dimensions
Dimensions, Weights, And Operating Angles
Fuel Consumption
Auxiliary Power Curve
Exceeding duty cycle can damage unit and void warranty
Duty Cycle
100% Duty Cycle at 290 Amperes DC
CC/AC Mode
CC/DC Mode
CV/DC Mode
Volt-Ampere Curves
Installation
Installing Welding Generator
Installing Exhaust Pipe
Do not lift unit from end Airflow Clearance
13 mm Full Diesel Coolant Recovery Tank
Engine Prestart Checks
Fuel Do not use gasoline. Gasoline will damage engine
Oil
Connecting The Battery
Connecting To Weld Output Terminals
Adding Coolant To Radiator
Connect negative
Selecting Weld Cable Sizes
Remote 14 Receptacle Information
Adjusting MIG Weld Puddle Consistency
Stop engine
To wet out weld puddle
To stiffen weld puddle
Do not switch under load
Place switch in Run position to operate most Gmaw equipment
Operating Welding Generator
Front Panel Controls
Remote Amperage/Voltage Control
1nected to the remote 14 recep- tacle is running
Auxiliary Power Receptacles And Circuit Breakers
Auxiliary power decreases as weld current increases
Open, contact Factory Authorized Service Agent
Operating Auxiliary Equipment
Gfci Receptacle Option
Optional Auxiliary Power Receptacles
Australian Receptacle Option
Wiring Optional 240 Volt Plug
Receptacle
Maintenance and Troubleshooting
Maintenance Label
Routine Maintenance
20 h
50 h
75 h
200 h
400 h
500 h
800 h
Servicing Air Cleaner
Servicing Optional Spark Arrestor
Servicing Engine Cooling System
Stop engine and let cool
Servicing Engine Fuel And Lubrication Systems
Fuel Lines Replace fuel lines if cracked or worn
Adjusting Engine Speed
Adjusting Fuel Solenoid Position
Stop screw is factory-set and should not be adjusted
Checking Fuel Solenoid
Adjusting Throttle Solenoid
Checking Throttle Solenoid
Check for non-binding
Solenoid in relaxed
Adjusting Idle Speed
Making Engine Speed Adjustments
Adjusting Weld/Power Speed
Troubleshooting
Overload Protection
Welding
Trouble Remedy
Low weld output Check control settings
Check and clean air cleaner as necessary see Section
Check engine speed, and adjust if necessary see Section
See engine manual
Auxiliary Power
Engine
Trouble Remedy
Electrical Diagram
Circuit Diagram For Welding Generator
201
RUN-IN Procedure
Wetstacking
Run-In Procedure Using Load Bank
Load Bank
Run-In Procedure Using Resistance Grid
Do not touch hot exhaust
Bank/grid
From flammables
Auxiliary Power Guidelines
Has this symbol
Selecting Equipment
Grounding Generator To Truck Or Trailer Frame
Grounding When Supplying Building Systems
How Much Power Does Equipment Require?
Earth ground if supplying
Use ground device as stated in electrical codes
Approximate Power Requirements For Industrial Motors
Approximate Power Requirements For Farm/Home Equipment
Industrial Motors Rating Starting Watts Running Watts
Farm/Home Equipment Rating Starting Watts Running Watts
Approximate Power Requirements For Contractor Equipment
Contractor Rating Starting Watts Running Watts
Power Required To Start Motor
How Much Power Can Generator Supply?
Single-Phase Induction Motor Starting Requirements
KVA/HP x HP x
Typical Connections To Supply Standby Power
Selecting Extension Cord Use Shortest Cord Possible
Current Load Watts Amperes
56- -3
Parts List
80- -2
Main Assembly
Dia Part Description
124
Panel, Front w/Components
Hardware is common Not available unless listed
Panel, Front w/Components -1 Item
Generator -1 Item
Service
Support
Hobart Welding Products
Contact your Distributor for
Call
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