Processes, Description | Hobart Welding Products OM-945 instruction

OM-945194 047AA

2006−07

Processes

Stick (SMAW) Welding

Description

Engine Driven Welding Generator

Champion™ 10,000

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Hobart Welding Products OM-945 manual Processes, Description

Contents

Description Processes From Hobart to You Table of Contents Options and Accessories Warranty Arc Welding Hazards Symbol Usage Engine Hazards Compressed Air Hazards California Proposition 65 Warnings Principal Safety StandardsEMF Information Radiation can cause interference − Consignes DE Sécurité − Lire Avant Utilisation Signification des symbolesUN Choc Électrique peut tuer LES Fumées ET LES GAZ peuvent être dangereux DES Particules Volantes peuvent blesser les yeux LE Soudage peut provoquer un in- cendie ou une explosionDES Pièces Chaudes peuvent provoquer des brûlures graves LE Bruit peut affecter l’ouïe ’EMPLOI Excessif peut ’AIR Comprimé peut provoquer des blessuresLE Surchauffement peut endom- mager le moteur électrique LES Étincelles Volantes risquent de provoquer des blessures Pour les moteurs à essence LE Soudage À L’ARC risque de provoquer des interférencesPour les moteurs diesel En ce qui concerne les stimulateurs cardiaques Symbol Definitions − SpecificationsWeld, Power, and Engine Specifications − Definitions Generator Power Curve Dimensions, Weights, and Operating Angles Duty Cycle Fuel Consumption All Models Volt-Ampere Curves Material Thickness Reference Chart Installing Welding Generator − InstallationVehicle frame. Always connect a ground wire Mounting Engine Prestart Checks Kohler-Powered Units Engine Prestart Checks Robin-Powered UnitsFuel Oil Connecting the Battery Activating The Dry Charge Battery If ApplicableDo not overfill battery cells Connect negative − Weld Output Terminals Installing Exhaust Pipe Selecting Weld Cable Sizes Connecting To Weld Output Terminals Front Panel Controls − Operating the Welding Generator Amperage Selection Table For Stick Smaw Electrodes Cold Weather Engine OperationInfrequently Loaded Standard Receptacles − Operating Auxiliary Equipment Gfci Receptacle Option Optional Generator Power Receptacles Receptacle Current Available in Amperes 240 Routine Maintenance Robin-Powered Units − Maintenance ROBIN-POWERED Units Maintenance Label Robin-Powered Units Servicing Air Cleaner Robin−Powered Units Servicing Optional Spark Arrestor Robin-Powered Units Overload Protection Robin-Powered UnitsStop engine. Disconnect nega- tive − battery cable Stop engine and let cool Full Tools Needed Idle Speed Adjustment Adjusting Engine Speed Robin-Powered UnitsWeld/Power Speed Adjustment Routine Maintenance Kohler-Powered Units − Maintenance − KOHLER-POWERED Units Maintenance Label Kohler-Powered Units Servicing Air Cleaner Kohler−Powered Units Servicing Optional Spark Arrestor Kohler-Powered Units Overload Protection Kohler-Powered Units 802 339-G / S-0842 Stop engine. Reinstall wrapper Adjusting Engine Speed Kohler-Powered Units Troubleshooting − TroubleshootingGenerator Power Welding Engine Work like a Pro − Electrical Diagram Selecting Equipment − Generator Power GuidelinesGrounding Generator To Truck Or Trailer Frame How Much Power Does Equipment Require? Grounding When Supplying Building SystemsEarth ground if supplying Amperes x Volts = Watts Approximate Power Requirements For Farm/Home Equipment Approximate Power Requirements For Industrial MotorsIndustrial Motors Rating Starting Watts Running Watts Farm/Home Equipment Rating Starting Watts Running Watts Contractor Rating Starting Watts Running Watts Approximate Power Requirements For Contractor Equipment How Much Power Can Generator Supply? Power Required To Start MotorSingle-Phase Induction Motor Starting Requirements KVA/HP x HP x 1000 = Starting Amperage Typical Connections To Supply Standby Power Current Load Watts Amperes Selecting Extension Cord Use Shortest Cord Possible Weld current starts when electrode touches work- piece Stick Welding Procedure− Stick Welding Smaw Guidelines Striking an Arc − Scratch Start Technique Electrode and Amperage Selection ChartStriking an Arc − Tapping Technique Good Weld Bead Characteristics Poor Weld Bead CharacteristicsPositioning Electrode Holder Electrode Movement During Welding Conditions That Affect Weld Bead Shape Lap Joint Butt JointsTee Joint Troubleshooting − Excessive Spatter Troubleshooting − PorosityWeld Test Possible Causes Corrective Actions Troubleshooting − Lack Of Penetration Troubleshooting − Incomplete FusionTroubleshooting − Excessive Penetration Troubleshooting − Waviness Of Bead Troubleshooting − Burn-ThroughTroubleshooting − Distortion Main Assembly Robin Engine Shown − Parts List Main Assembly Panel, Front w/Components Panel, Front w/Components -1Item Generator -1Item Support ServiceAssistance Hobart Welding Products Contact your Distributor for