A SS E M B LY
I N S T R U C T I O N S
Step 2b
F R A M E A S S E M B L Y
In this step, start by sliding one 1 ¼” dia. x 3/8” Aluminum Ring on each side of the Handle Assembly. Then, slide on one 1.25” O.D. x 1.030” I.D. x 8.25” Comfort grip on each side. Place a 1 ¼ Dia. x 3/4” Aluminum Cap on the end of the Handle Assembly. Once all three pieces(per side) are in place, secure the End Caps, slide the Comfort Grip flush with the End Caps, and slide the Aluminum Rings flush with the Comfort Grip and secure. Next, secure a 1 3/8” Dia. Flat Head Cap to the elbow of the Arm Assembly. Then attach the two Flange Bearings to the Weight Cage. Make sure to put zerk fitting facing down on Flange Bearings. Then, press both 1” Oilite Bushings on the ends of the Handle Assembly. Now attach the Pivot Assembly to the Arm Assembly. Slide one Metal Shim Washer on to the shaft of the Pivot Assembly. Attach the Handle Assembly to the Pivot Assembly and slide on another Shim Washer, place a 1 3/8” diameter Flat Head Cap and secure, then check for side to side play. If there is play, remove the Handle Assembly and add another Shim Washer to each side of the Handle Assembly. Repeat if necessary until there is no noticeable play and the Hand Bar still moves freely. Slide the entire Arm Assembly through the Flange Bearings and the Weight Cage, insert the end into the Cam Assembly and secure with the 3/8” x 2” Open Roll Pin. Hand Tighten bolts only, they will be tightened later.
Part Descriptions
3 - Arm Assembly
4 - Pivot Assembly
5 - Handle Assembly
6 - Cam Assembly
28 - Black Plastic Ring
Hardware Descriptions
C - 3/8” x 1” Flat Head Cap Screw D - 3/8” x 1 1/4” Button Head Screw E - 3/8” Flat Washer
H - 3/8” x 3/4” Socket Head Cap Screw M - 3/8” x 3/4” Button Head Screw
P - 3/8” Lock Washer
V - 3/8” x 2” Open Roll Pin W - 3/8” Lock Washer
X - 1” I. D. x .8mm Thick Metal Shim Washer Y -
AA- 1 3/8” Dia. Flat Head Cap, 3/8”I. D. x 5/16” Thick AB - 1” I.D. Oilite Bushing
AC - Flange Bearing
AN - 1.25” O.D. x 1.03 I.D. x 8.25 Comfort Grip AU - 1 1/4” dia. x 3/4” Aluminum Cap
AV - 1 1/4” dia. x 3/8” Aluminum Ring
BD - 1 5/8” Dia. Aluminum Flat Head Cap, Red
Page - 7
HOIST
FITNESS SYSTEMS
R
2103 Assembly
