F90A,B SELF-CONTAINED COMMERCIAL ELECTRONIC AIR CLEANER

START

WARNING

RISK OF ELECTRIC SHOCK

THESE SERVICING INSTRUCTIONS ARE FOR USE BY QUALIFIED PERSONNEL ONLY. TO REDUCE RISK ￿

OF ELECTRIC SHOCK, DO NOT PERFORM ANY SERVICING OTHER THAN CONTAINED IN THE OPERATING ￿

MAKE SURE CELLS ￿INSTRUCTIONS UNLESS YOU ARE QUALIFIED TO DO SO. ARE CLEAN, DRY, ￿

PROPERLY INSTALLED.

 

 

 

 

 

YES

REPLACE SWITCH.

 

 

 

 

TURN AIR CLEANER OFF. OPEN COVER. ￿

 

 

 

"ON" LED OFF/FAN OFF

 

 

 

CLOSE COVER OR￿

DEFEAT INTERLOCK. CHECK FOR INPUT ￿

NO

 

 

 

 

 

 

 

 

VOLTAGE TO SWITCH.

 

 

 

DEFEAT INTERLOCK.￿

 

 

 

CHECK INPUT VOLTAGE ￿

 

 

 

 

 

 

 

 

 

TURN AIR CLEANER ￿

 

 

 

 

 

"ON" LED ON/FAN OFF

 

 

 

TO INTERLOCK SWITCH.

ON. CHECK FAN ￿

TURN AIR CLEANER OFF. OPEN COVER. ￿

 

 

YES

 

 

 

 

NO

OPERATION AT LO, ￿

 

 

REMOVE ACCESS PANEL. DEFEAT INTERLOCK. ￿

 

 

 

 

MED, HI SPEEDS.￿

"ON" LED OFF/FAN ON

TURN AIR CLEANER ON. JUMPER SWITCH ￿

 

 

 

OBSERVR "ON'' LED.

CONTACTS FOR EACH SPEED IN TURN.

 

ADJUST/REPAIR/￿

 

 

 

 

 

LED ON/FAN ON

 

 

FAN ￿

FAN ￿

 

REPLACE ￿

 

 

 

 

INTERLOCK ￿

 

 

 

OFF

ON

 

 

 

 

 

 

 

 

 

 

 

SWITCH.

 

 

NO

 

YES

 

 

 

PUSH TEST BUTTON. ￿

IS "CHECK" LED LIT?

REPLACE ￿

 

 

LISTEN FOR ￿

 

 

 

CHECK WIRING BACK ￿

SNAPPING SOUND.

 

 

 

SWITCH.

 

THROUGH POWER CORD ￿

YES

 

 

F90B

F90A

 

AND OUTLET TO CIRCUIT ￿

 

 

 

 

 

 

BREAKER OR FUSE.

HOLD DOWN TEST ￿

NO

 

 

CHECK INPUT ￿

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BUTTON. IS ￿

 

 

 

VOLTAGE TO LED.

 

 

 

JUMPER ORANGE ￿

 

 

 

TURN OFF POWER.

 

￿

 

 

 

 

"CHECK" LED LIT?

 

 

 

 

NO YES

 

 

 

 

WIRE TO WIRE FROM ￿

 

 

MAKE SURE FAN ￿

 

 

CORRECT WIRING

￿

 

 

 

 

 

 

 

 

 

 

 

SPEED CONTROL ￿

 

 

MOTOR ROTATES ￿

 

 

 

 

YES

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OR FUSING.

 

 

 

 

 

 

 

 

 

 

 

 

 

MODULE TO ￿

 

 

FREELY. REPLACE ￿

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

REPLACE LED.

 

 

FAN MOTOR

 

 

FAN MOTOR IF ￿

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FAN ￿

FAN ￿

 

 

 

 

NECESSARY.

 

 

 

 

 

RELEASE TEST ￿

YES

 

 

REPLACE POWER ￿

 

 

 

OFF

ON

 

 

 

 

 

 

 

 

 

 

BUTTON. IS ￿

 

 

SUPPLY AND LED ￿

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

"CHECK" LED LIT?

 

 

 

DRIVER BOARD.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NO

 

 

 

 

 

 

 

 

 

 

 

 

 

REPLACE SPEED ￿

 

 

 

 

 

 

 

 

 

 

 

 

 

 

YES

 

 

 

 

 

CONTROL MODULE

 

 

 

 

 

 

 

 

 

TURN OFF AIR ￿

 

 

 

 

 

 

YES

CLEANER. SHORT ￿

TURN OFF POWER. MAKE SURE FAN ￿

 

 

 

 

IS "WASH" LED LIT?

IONIZER TO FRAME ￿

MOTOR ROTATES FREELY. REPLACE ￿

 

 

 

 

 

WITH TEST LEAD. ￿

FAN MOTOR IF NECESSARY.

 

 

 

 

 

 

 

 

 

 

NO

 

TURN ON AIR ￿

 

 

 

 

 

 

CLEANER. IS ￿

 

 

 

 

 

 

 

PUSH TEST BUTTON. LISTEN FOR SNAPPING ￿

YES

HOLD TEST BUTTON ￿

 

 

"WASH" LED LIT?

 

 

 

DOWN; DOES "CHECK" ￿

 

 

SOUND.

 

 

 

 

 

 

 

 

 

NO

 

 

LED LIGHT?

 

 

 

 

 

 

 

 

 

 

 

 

 

NO

YES

 

 

CLEAN CELLS, ￿

 

 

 

 

 

 

 

WIPING IONIZER ￿

TURN UNIT OFF. OPEN COVER. REMOVE ￿

 

 

 

 

 

WIRES. INSPECT ￿

ACCESS PANEL. DEFEAT INTERLOCK. TURN ￿

 

CHECK FOR ￿

 

 

CELLS FOR ￿

AIR CLEANER ON. CHECK FOR CORRECT ￿

 

VOLTAGE ￿

 

 

DAMAGED IONIZER ￿

INPUT VOLTAGE TO POWER SUPPLY: CHECK ￿

 

TO "ON" LED.

 

 

CONTACTS.

BOARD TERMINALS P1 AND P2.

 

 

NO

YES

 

 

DAMAGED

NO

YES

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

REPLACE POWER ￿

 

 

 

 

 

 

 

REPLACE OR ￿

 

 

 

 

 

 

REPLACE ￿

 

 

 

SUPPLY AND LED

 

 

 

 

 

 

 

 

REPAIR CELLS.

 

 

 

 

 

 

 

 

 

 

 

 

 

NO

 

 

 

 

 

POWER ￿

1

 

DRIVER BOARD. 1

 

 

REMOVE CELLS. IS ￿

 

 

 

 

 

 

 

 

 

SUPPLY.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

"WASH" LED LIT?

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

YES

 

 

 

 

 

 

 

 

 

CHECK WIRING BACK THROUGH SWITCH, ￿

 

 

REPLACE LED.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

INTERLOCK, POWER CORD, ￿

 

 

 

 

 

 

 

AIR CLEANER OK.

 

 

 

INSPECT CELLS FOR:

￿

 

 

 

OUTLET, AND CIRCUIT BREAKER.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

- BENT COLLECTOR ￿

 

 

 

 

 

 

 

 

 

 

 

 

 

 

REPAIR OR REPLACE ￿

 

YES

PLATES￿

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CELL(S)

 

 

 

- BROKEN IONIZER ￿

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

WIRES￿

 

 

 

 

 

CORRECT WIRING.

 

 

 

 

 

 

NO

 

 

 

- DIRT ON ￿

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

INSULATORS￿

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NO

- DAMAGED IONIZER￿

 

 

 

 

 

 

 

 

 

 

 

 

 

 

WITH OHMMETER, ￿

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OR COLLECTOR ￿

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CHECK FOR SHORT ￿

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CONTACT TABS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BETWEEN:￿

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

- CELL FRAME AND￿

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

COLLECTOR ￿

 

 

 

REPLACE CELLS

 

 

 

 

 

TO USE THIS CHART:￿

 

 

 

 

CELL ￿

 

 

 

 

 

 

 

 

 

TERMINAL.￿

 

 

 

 

 

 

 

 

 

- CELL FRAME AND￿

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SHORTED

 

 

1. FOLLOW THE STEPS IN EXACT SEQUENTIAL ORDER. ￿

 

IONIZER TERMINAL.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2. EACH TIME YOU ISOLATE AND FIX A PROBLEM, GO BACK TO START.￿

 

 

 

 

 

 

 

CELLS OK.

 

 

 

 

 

3. REPEAT ALL THE STEPS UNTIL THE AIR CLEANER CHECKS OUT OK.

 

 

INFINITE RESISTANCE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1ELECTRONIC COMPONENTS ON POWER SUPPLY BOARDS ARE NOT FIELD REPLACEABLE. ATTEMPTED SERVICE WILL DAMAGE ￿ BOARDS . IF TROUBLESHOOTING INDICATES A POWER SUPPLY PROBLEM, REPLACE THE ENTIRE POWER SUPPLY ASSEMBLY.

M1525B

Fig. 20. F90 electrical troubleshooting procedure.

17

68-0103-6 Revised 11-07

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Honeywell F90B, F90A specifications Start