Maintenance and Service Guide
Page
Contents
Illustrated Parts Catalog
Removal and Replacement Procedures
Contents
Product Description
Features
Product Description
Resetting the Notebook
Power Management
External Components
Front Components
Right-Side Components
Right-Side Components
Left-Side Components
Rear Panel Components
Standard Keyboard Components
Standard Keyboard Components
Caps lock key
Upper Keyboard Components
Num lock light
Product Description
Component Function
Bottom Components
Bottom Components
Design Overview
Troubleshooting
Computer Setup
Main Menu
Select To Do This
Selecting from the Security Menu
Security Menu
Selecting from the Advanced Menu
Advanced Menu
Troubleshooting Flowcharts
Troubleshooting Flowcharts Overview
Flowchart 2.14-No OS Loading, Optical Drive
Flowchart 2.1-Initial Troubleshooting
Flowchart No Power Part
Flowchart 2.2-No Power, Part
Flowchart 2.3-No Power, Part
Flowchart 2.4-No Power, Part
External
Flowchart 2.5-No Power, Part
Flowchart 2.6-No Video, Part
Flowchart 2.7-No Video, Part
Flowchart No Video Part
Flowchart 2.8-Nonfunctioning Expansion Base if applicable
Nonfunctioning expansion base
Flowchart 2.9-No Operating System OS Loading
Go to Flowchart 2.13-No OS Loading Diskette Drive
Flowchart 2.10-No OS Loading, Hard Drive, Part
Loading
Flowchart 2.11-No OS Loading, Hard Drive, Part
Flowchart No OS Loading Hard Drive, Part
Flowchart 2.12-No OS Loading, Hard Drive, Part
Can bad sectors be fixed?
Flowchart 2.13-No OS Loading, Diskette Drive
Utility?
Flowchart 2.14-No OS Loading, Optical Drive
Flowchart 2.15-No Audio, Part
Flowchart 2.16-No Audio, Part
Flowchart 2.17-Nonfunctioning Device
Cmos
Flowchart 2.18-Nonfunctioning Keyboard
Flowchart 2.19-Nonfunctioning Pointing Device
Pointing device Not operating Properly Connect notebook
Flowchart 2.20-No Network/Modem Connection
Illustrated Parts Catalog
Serial Number Location
Illustrated Parts Catalog
Spare Parts Notebook Major Components
Switch covers
Keyboards
Illustrated Parts Catalog
Audio/USB board cable not illustrated
Broadcomm Bluetooth wireless card
Audio/USB board
Modem board
Illustrated Parts Catalog
Base enclosure
Optical drives include bezel
Speakers
Digital drive board includes cable
Illustrated Parts Catalog
Front panel LED board includes cable
Spare Part
Mini PCI communications cards
Memory modules 400-DDR
Mass Storage Devices
USB digital drive not illustrated
Spare Part Number Information
Optical drives
USB 1.1 diskette drive not illustrated
Miscellaneous Plastics Kit
Spare Part Number
Miscellaneous Not Illustrated
Spare Part Information
Spare Part Information
Description Number
Spare Part Information
Sequential Part Number Listing
Sequential Part Number Listing
Sequential Part Number Listing
Sequential Part Number Listing
Sequential Part Number Listing
374753-001 Base enclosure
Sequential Part Number Listing
Sequential Part Number Listing
Removal and Replacement Preliminaries
Tools Required
Service Considerations
Plastic Parts
Preventing Damage to Removable Drives
Preventing Electrostatic Damage
Packaging and Transporting Precautions
Workstation Precautions
Use the following grounding precautions at workstations
Grounding Equipment and Methods
Relative Humidity Event 10% 40% 55%
Typical Electrostatic Voltage Levels
Static-Shielding Materials
Material Use Voltage Protection Level
Removal and Replacement Procedures
Serial Number
Disassembly Sequence Chart
Disassembly Sequence Chart
# of Screws Removed
Disassembly Sequence Chart
Preparing the Notebook for Disassembly
Battery Pack Spare Part Number Information
Reverse the above procedure to install the battery pack
Removing the Hard Drive Cover
Hard Drive Spare Part Number Information
Removing the Hard Drive Frame and Connector
Replacing the Notebook Feet
Optical Drive
Reverse the above procedure to install an optical drive
Memory Module
Removing the Memory Module Compartment Cover
Reverse the above procedure to install a memory module
Mini PCI Communications Card
Removing a Mini PCI Communications Card
Switch Cover
Releasing the Switch Cover
Disconnecting the LED Cable
LED Board
Keyboard
Releasing the Keyboard, Part
Releasing the Keyboard, Part
Reverse the above procedure to install the keyboard
Display Assembly
Disconnecting the Display Cables
Removing the Display Screws
Reverse the above procedure to install the display assembly
Top Cover
Removing the Top Cover Screws
Disconnecting the TouchPad and Display Lid Switch Cables
Removing the Top Cover Screw
Reverse the above procedure to install the top cover
Front Panel LED Board
Removing the Front Panel LED Board
Audio/USB Board
Reverse the above procedure to install the audio/USB board
Bluetooth Board
Reverse the above procedure to install the Bluetooth board
System Board
Disconnecting the Fan Cable
Disconnecting the System Board Cables, Part
Disconnecting the System Board Cables, Part
Removing the System Board Screws and Screw Locks
Removing the System Board
Removing the RTC Battery
Install the replacement expansion port bracket
Removing the PC Card Cage Screws
Removing the PC Card Cage
Digital Drive Board
Removing the Digital Drive Board
Speakers
Removing the Left Speaker
Reverse the above procedure to install the speakers
Base Enclosure Fans
Removing the Base Enclosure Fans
Modem Board
Reverse the above procedure to install the modem board
Heat Sink Module
Reverse the above procedure to install the heat sink module
Processor
Disengaging the Processor Release Arm
Reverse the above procedure to install theprocessor
Weight
Dimensions
Stand-alone power requirements
Maximum altitude unpressurized
Temperature
Relative humidity noncondensing
Shock
Inch, WSXGA+WVA Brightview Display
Inch, WXGA+WVA Brightview Display
Hard Drives, Part
60-GB 40-GB Dimensions
Disk rotational speed
Primary 12-cell, Li-Ion Battery Pack
Energy
Center hole diameter
24X DVD/CD-RW Combo Drive
Applicable disk Read Write
Disk diameter
Track pitch
Access time
Disk thickness
Audio output level
8X DVD±RW/R and CD-RW Combo Drive
DVD
System DMA
Hardware DMA System Function
System Interrupts
Hardware IRQ System Function
IRQ12
System I/O Addresses
Address hex
16F Unused
VGA
System Memory Map
Size Memory Address System Function
Pin Signal
Table A-1 Universal Serial Bus
Table A-2 RJ-45 Network
Table A-3 Video-Out
Table A-4 External Monitor
Table A-5 RJ-11 Modem
Table A-6 Audio-In Microphone
Table A-7 Audio-Out Headphone
Power Cord Set Requirements
Conductor Power Cord Set
General Requirements
Country-Specific Requirements
Conductor Power Cord Set Requirements
Country Accredited Agency Applicable Note Number
BSI
Screw Listing
Table C-1 Phillips PM2.0×5.0 Screw
Color Qty Length Thread Width Black Where used
Head
Color Qty Length Thread Width Silver Where used
Table C-2 Phillips PM2.5×4.0 Screw
Table C-3 Phillips PM2.0×8.0 Screw
Phillips M2.0×8.0 Screw Locations
Table C-3 Phillips PM2.0×8.0 Screw
Table C-3 Phillips PM2.0×8.0 Screw
Table C-3 Phillips PM2.0×8.0 Screw
Phillips M2.0×8.0 Screw Location
Table C-3 Phillips PM2.0×8.0 Screw
Table C-4 Phillips PM2.0×3.0 Screw
Table C-4 Phillips PM2.0×3.0 Screw
Table C-5 Hex Socket HM5.0×9.0 Screw Lock
Head Color Qty. Length Thread Width
Table C-6 Phillips PM2.0×4.0 Screw
Table C-7 Slotted SM1.5×9.0 Shoulder Screw
Table C-8 Phillips PM1.5×4.0 Screw
Color Qty Length Thread Width Black 14.0 mm Where used
Table C-9 Phillips PM1.5×14.0 Screw
Table C-10 Phillips PM1.5×3.5 Screw
Color Qty Length Thread Width Silver 12.0 mm Where used
Table C-11 Phillips PM2.0×12.0 Spring-Loaded Shoulder Screw
Index
Index
Index-3
Index-4
Index-5
Index-6
Index-7