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106567 4/07

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Hustler Turf Z XR7 manual This page intentionally left blank

Contents

Hustler Z XR7 Parts Manual This spark ignition system complies with Canadian ICES-002 Table of Contents Chapter Service Literature General InformationFrequently Ordered Parts Hardware Description Codes & Abbreviations Contents Thread Rivet NUT Rivet Nut InstallationTractor Frame Thread Rivet NUT KAW only Floor Footrest AssemblyStep Tread Platform Step Tread 106567 4/07 Contents Hydraulic System Installation Reservoir StrainerBreather CAP HYDRO-GEAR PUMP, BDP-10A-300 Hydraulic System Charging Procedure Contents Battery Installation Positive Battery Cable RED Battery Cable BootNegative Battery Cable Battery Clamp Strap Deck Lift Assembly Deck Lift Spring Subassembly Height Adjustment Stop 3/8Deck Lift Indicator Subassembly Stop Handle Steering and Park Brake Assembly Pump ROD Adjuster Assembly Brake ROD AssemblyPush Button Switch Adjustable Pivot 106567 4/07 This page intentionally left blank Pump Belt and Pulleys Installation KEY 5MM X 30MM Radius Ends Engine SC Single PulleyWarner Clutch Pulley & FAN 106567 4/07 106657 4/07 Kawasaki Engine Installation PartEngine Common Wire Harness Battery CableWire Harness Adapter Starter Relay Ground Wire Main AIR Filter Element Vacuator Valve This page intentionally left blank Honda Engine Installation Part Engine YEL BLK Negative Battery Cable RED/BLKORG BRN GRA/PUR Positive Battery Cable Honda OIL Drain Valve Remote AIR Cleaner Mount BracketHonda 24HP Engine LOW Pressure HOSE, 3.00 Long Main AIR Filter Element Vacuator Valve This page intentionally left blank Kohler Engine Installation OIL Drain Valve Kohler 27HP EngineRemote AIR Filter Hose Straight LOW Pressure Hose Fuel System Installation Right Side Fuel Tank Fuel CAPLeft Side Fuel Tank Clip Instrument Panel Assembly RED Indicator Light PTO SwitchKEY Switch Delay Module not Shown Electrical Schematic Contents Front Wheel Assembly Fork Optional SEMI-PNEUMATIC WHEEL/TIRE AssemblyBearing W/O Collar Wheel & Tire Assy Bearing Spacer Front Wheel Breakdown-747782Wheel Bearing Tire Valve TIRE/WHEEL Assembly Optional Semi-Pneumatic Tire/Wheel-789537 Drive Wheel Assembly Installation Anti-Rollover Wheel Assembly ANTI-SCALP Wheel 106567 4/07 Contents Deck Assembly Deck Crated Rubber Chute AssemblyANTI-SCALP Wheel Assembly Discharge Chute Mount Bracket Deck Pulley Assembly Deck Belt Idler Guide Spindle Housing AssemblySection Belt RS Uhmw Idler Slide Side Discharge Deck Assembly Rear ANTI-SCALP Bracket Deck Deck Drive Pulley RS 60 XR7 Pulley CoverLS 60 XR7 Pulley Cover Optional BLADE, 20.50 GAT-F-CW Deck Assembly Discharge Chute AIR Flow Baffle Deck Assy Belt Guide Positioning Deck Belt Idler TOP Guide Idler Slide Uhmw RSIdler Slide Uhmw LS Uhmw .03 Thick Spindle Assembly-796235 Contents Deck Installation 055749 CS .437-14 X 1.750 HX G5 ZN Deck Belt Routing and Tensioning 106567 4/07 Seat Installation Seat PAN Seat SwitchMichigan Seat Black Cable TIE 106567 4/07 Contents Tractor Decals Service Decal Deck Height Indicator DecalFuel Indicator Decal Battery Decal Deck Decals 786277 799171 106567 4/07 10-1 10-2 1065674/07 Maintenance & Adjustment Safety Safe Maintenance & Adjustment Practices Using a ramp Safety and Instruction Decals Whirling blades! Keep hands and feet away Hot surface 10-7 106567 4/07 Maintenance Maintenance Locator Chart Maintenance Locator Chart References Torque values Introduction Tires Hour meterLubrication Battery Electrical system Access to engine and hydraulic pumps Hydraulic system Hydraulic Reservoir Hydraulic Filter Fuel system Fuel Tank Fuel Filter Engine oil and filter Recommended Service Procedure Engine air filter Overservicing Improper installation of an air filter elementIncorrect air cleaner element Damaged filter, seals or canister Recommended service procedure Air restriction indicatorGeneral engine maintenance Belt replacement Viewed from Bottom of Unit Mower blade maintenance Mower blade removal 10-23 106567 4/07 This page intentionally left blank Introduction AdjustmentControl Lever Neutral Adjustment Steering linkage Stop Control Lever Control lever stops Control lever adjustment Steering dampener Park brake adjustment Front Brake Link Right Side Bypass Valve Hydraulic pump belt adjustment Deck drive belt adjustment Engine RPM setting Deck leveling and height adjustmentDeck level adjustments Deck Lift Foot Pedal Nuts Lift Block Deck Lift ROD Numerical Index Part Part Part