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106567 4/07

5-9

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Hustler Turf Z XR7 manual This page intentionally left blank

Contents

Hustler Z XR7 Parts Manual This spark ignition system complies with Canadian ICES-002 Table of Contents Chapter Frequently Ordered Parts Service LiteratureGeneral Information Hardware Description Codes & Abbreviations Contents Thread Rivet NUT KAW only Rivet Nut InstallationTractor Frame Thread Rivet NUT Platform Step Tread Footrest AssemblyStep Tread Floor 106567 4/07 Contents Hydraulic System Installation HYDRO-GEAR PUMP, BDP-10A-300 StrainerBreather CAP Reservoir Hydraulic System Charging Procedure Contents Battery Installation Battery Clamp Strap RED Battery Cable BootNegative Battery Cable Positive Battery Cable Deck Lift Assembly Stop Handle Height Adjustment Stop 3/8Deck Lift Indicator Subassembly Deck Lift Spring Subassembly Steering and Park Brake Assembly Adjustable Pivot Brake ROD AssemblyPush Button Switch Pump ROD Adjuster Assembly 106567 4/07 This page intentionally left blank Pump Belt and Pulleys Installation Pulley & FAN Engine SC Single PulleyWarner Clutch KEY 5MM X 30MM Radius Ends 106567 4/07 106657 4/07 Engine Kawasaki Engine InstallationPart Starter Relay Ground Wire Battery CableWire Harness Adapter Common Wire Harness Main AIR Filter Element Vacuator Valve This page intentionally left blank ORG BRN GRA/PUR Positive Battery Cable Honda Engine InstallationPart Engine YEL BLK Negative Battery Cable RED/BLK LOW Pressure HOSE, 3.00 Long Remote AIR Cleaner Mount BracketHonda 24HP Engine Honda OIL Drain Valve Main AIR Filter Element Vacuator Valve This page intentionally left blank Kohler Engine Installation LOW Pressure Hose Kohler 27HP EngineRemote AIR Filter Hose Straight OIL Drain Valve Fuel System Installation Clip Fuel CAPLeft Side Fuel Tank Right Side Fuel Tank Instrument Panel Assembly Delay Module not Shown PTO SwitchKEY Switch RED Indicator Light Electrical Schematic Contents Front Wheel Assembly Wheel & Tire Assy Optional SEMI-PNEUMATIC WHEEL/TIRE AssemblyBearing W/O Collar Fork Tire Valve Front Wheel Breakdown-747782Wheel Bearing Bearing Spacer Optional Semi-Pneumatic Tire/Wheel-789537 TIRE/WHEEL Assembly Drive Wheel Assembly Installation ANTI-SCALP Wheel Anti-Rollover Wheel Assembly 106567 4/07 Contents Deck Assembly Discharge Chute Mount Bracket Rubber Chute AssemblyANTI-SCALP Wheel Assembly Deck Crated Deck Pulley Assembly RS Uhmw Idler Slide Spindle Housing AssemblySection Belt Deck Belt Idler Guide Side Discharge Deck Assembly Rear ANTI-SCALP Bracket Deck Optional BLADE, 20.50 GAT-F-CW RS 60 XR7 Pulley CoverLS 60 XR7 Pulley Cover Deck Drive Pulley Deck Assembly AIR Flow Baffle Discharge Chute Deck Assy Belt Guide Positioning Uhmw .03 Thick Idler Slide Uhmw RSIdler Slide Uhmw LS Deck Belt Idler TOP Guide Spindle Assembly-796235 Contents Deck Installation 055749 CS .437-14 X 1.750 HX G5 ZN Deck Belt Routing and Tensioning 106567 4/07 Seat Installation Black Cable TIE Seat SwitchMichigan Seat Seat PAN 106567 4/07 Contents Tractor Decals Battery Decal Deck Height Indicator DecalFuel Indicator Decal Service Decal Deck Decals 786277 799171 106567 4/07 10-1 10-2 1065674/07 Maintenance & Adjustment Safety Safe Maintenance & Adjustment Practices Using a ramp Whirling blades! Keep hands and feet away Safety and Instruction Decals Hot surface 10-7 106567 4/07 Maintenance Locator Chart Maintenance Maintenance Locator Chart References Introduction Torque values Lubrication TiresHour meter Electrical system Battery Hydraulic system Access to engine and hydraulic pumps Hydraulic Reservoir Hydraulic Filter Fuel Tank Fuel Filter Fuel system Engine oil and filter Engine air filter Recommended Service Procedure Damaged filter, seals or canister Improper installation of an air filter elementIncorrect air cleaner element Overservicing General engine maintenance Belt replacement Recommended service procedureAir restriction indicator Bottom of Unit Viewed from Mower blade removal Mower blade maintenance 10-23 106567 4/07 This page intentionally left blank Steering linkage AdjustmentControl Lever Neutral Adjustment Introduction Control lever stops Stop Control Lever Steering dampener Control lever adjustment Front Brake Link Right Side Bypass Valve Park brake adjustment Deck drive belt adjustment Hydraulic pump belt adjustment Deck level adjustments Engine RPM settingDeck leveling and height adjustment Deck Lift Foot Pedal Nuts Lift Block Deck Lift ROD Numerical Index Part Part Part