REASSEMBLY OF AIR MOTOR (CONT’D)

25.Install the (142) major valve plate, with identification dimple facing outward, into the (144) valve housing cov- ering the (143) D-valve.

26.Install the four (113) O-rings onto both (114 & 137) tubes.

27.Loosely install the (137) tube into the bore in the (122) head plate.

28.Loosely install the (114) tube into the bore in the (101) base assembly.

29.Install the (141) manifold gasket into the (140) mani- fold and telescope onto both (114 & 137) tubes until the (113) O-rings are seated. Fasten the (140) manifold to the (144) valve block using four (138) socket head screws. Tighten to torque specifications.

30.Install the (155) muffler/(201) muffler assembly.

TROUBLE SHOOTING

Air leakage out of main exhaust.

Damaged (141) track gasket. Replace (141) track gasket.

Worn (116) piston seal. Replace (116) piston seal.

Continual air leakage out (149) pilot exhaust.

Worn (136) “U” cup. Damaged (148) track gasket. Replace (136) “U” cup and (148) track gasket.

Air leakage out (149) pilot exhaust only during the down stroke.

Worn (133) “U” cup. Rolled or damaged (128) “O” ring. Re- place (133) “U” cup and (128) “O” ring.

Air leakage around (115) piston rod.

Worn or damaged (102) “O” ring or (152) “U” cup depend- ing on motor model. Replace (102) “O” ring or (152) “U” cup depending on motor model.

VARIETIES OF BASE (101) AND PISTON ROD END (115)

 

 

TYPE -0-

 

 

TYPE -1-

TYPE -2-

Divorced Base, Quick Coupled Rod

Divorced Base, Pin Coupled Rod

Coupled Base, Pin Coupled Rod

 

 

65023 BASE and

65020 BASE with 93958 INSERT and

65775 BASE and

67489 PISTON ASSEMBLY

67494 PISTON ASSEMBLY

67493 PISTON ASSEMBLY

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TYPE -3-

TYPE -4-

TYPE -5-

Coupled Base, Male Threaded Rod

Coupled Base, Female Threaded Rod

Coupled High Pressure Base,

 

65775 BASE and

90074 BASE and

Female Threaded Rod

 

67490 PISTON ASSEMBLY

67492 PISTON ASSEMBLY

65020 BASE and

 

 

 

67491 PISTON ASSEMBLY

Air Motor Base and Rod Combination

 

 

0

– Divorced pump base with quick coupled rod connection

 

1

– Divorced pump base with pin coupled rod connection

 

2

– Coupled pump base with pin coupled rod connection

 

3

– Coupled pump base with male threaded rod connection

 

4

– Coupled pump base with female threaded rod connection

 

5

– Coupled high pressure pump base with female threaded rod connection

Figure 4

AF044X-XX & AF046X-XX (en)

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Image 5
Ingersoll-Rand AF046X-XX Reassembly of AIR Motor CONT’D, Trouble Shooting, Varieties of Base 101 and Piston ROD END, Type
Page 4 Page 6

AF044X-XX, AF046X-XX specifications

The Ingersoll-Rand AF046X-XX and AF044X-XX are high-performance rotary screw air compressors designed to cater to a diverse range of industrial applications. Renowned for their durability and efficiency, these models are essential additions to any manufacturing or production facility where reliable compressed air is a necessity.

One of the main features of the AF046X-XX and AF044X-XX models is the integration of advanced rotary screw technology. This design allows these compressors to operate at a lower RPM compared to traditional piston models, resulting in reduced noise levels and increased lifespan of the equipment. The rotary screw mechanism ensures continuous airflow, making these compressors ideal for processes that require a steady supply of compressed air.

Energy efficiency is another standout characteristic. Ingersoll-Rand incorporates an innovative Variable Speed Drive (VSD) system within these models, which adjusts the motor speed to match the specific air demand. This feature minimizes energy consumption, leading to substantial cost savings over time while also decreasing the carbon footprint.

Furthermore, these compressors come equipped with a sophisticated control panel that allows users to monitor and manage performance in real time. The intuitive interface provides diagnostics and status updates, enabling operators to make informed decisions about maintenance and usage, thus enhancing overall productivity.

Ingersoll-Rand also prioritizes reliability in the design of the AF046X-XX and AF044X-XX. These compressors feature robust construction materials that withstand harsh environments and heavy usage. The oil-injection system employed in the rotary screw mechanism ensures that internal components remain lubricated, thereby reducing wear and tear.

A notable technological advancement in these models is the incorporation of smart technology solutions. This allows for remote monitoring, which provides users the capability to track performance metrics from anywhere, ensuring that operators can respond swiftly to any potential issues before they escalate.

In conclusion, the Ingersoll-Rand AF046X-XX and AF044X-XX air compressors represent a perfect blend of advanced engineering and practical application. With their rotary screw technology, energy efficiency, user-friendly control systems, and commitment to reliability, these models are poised to deliver exceptional performance in a variety of industrial settings. Investing in these compressors not only enhances operational efficiency but also contributes to long-term business sustainability.
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