Ingersoll-Rand PD10X-X-X, PE10X-X-X PARTS LIST / PX10X-X-X AIR SECTION, Air Motor Section Service

PARTS LIST / PX10X-X-X AIR SECTION

nIndicates parts included in 637397 Air Section Service Kit shown below and items (70), (144), (175) and (180) shown on page 4.

AIR MOTOR PARTS

Item	Description (size)			Qty	Part No.	[Mtl]
101	Center Body		(PX10A-X-X)	(1)	95888	[A]
			(PX10R-X-X)	(1)	95970	[P]
			(PX10S-X-X)	(1)	95901	[SS]
103	Bushing			(1)	96000	[D]
105	Screw (M6 x 1 - 6g)
	(PX10A-X and PX10S-X) (16 mm long)			(4)	95991	[SS]
	(PX10R-X) (130 mm long)			(4)	95886	[SS]
107	End Plate (PX10R-X-X only)			(2)	95840	[SS]
111	Spool	(PX10A-X-X and PX10S-X-X)		(1)	95835	[D]
		(PX10R-X-X)		(1)	96293	[D]
118	Actuator Pin			(2)	95999	[SS]
121	Sleeve			(2)	95123	[D]
128	Pipe Plug (1/8 - 27 N.P.T. x 0.27”)			(1)	Y17-50-S	[SS]
	(PX10A-X-X and PX10S-X-X only)
n 132	Gasket			(1)	96170	[B]
133	Washer	(1/4”) (PX10A-X-X)		(3)	Y117-416-C	[C]
		(M6) (PX10R-X-X)		(6)	95931	[SS]
		(1/4”) (PX10S-X-X)		(3)	Y14-416-T	[SS]
134	Screw (M6 x 1 - 6g x 20 mm) (PX10R-X)			(6)	95887	[SS]
	(PX10A-X and PX10S-X-X)			(4)	95887	[SS]
135	Valve Block		(PD10A-X-X)	(1)	95942-3	[Z]
			(PD10R-X-X)	(1)	96174-1	[P]
			(PD10S-X-X)	(1)	95939-3	[SS]
			(PE10A-X-X)	(1)	95942-4	[Z]
			(PE10R-X-X)	(1)	96174-2	[P]
			(PE10S-X-X)	(1)	95939-4	[SS]

KFluid Section Service Kit Parts, see page 4.

Item	Description (size)		Qty	Part No.	[Mtl]
136	End Cap	(PX10A-X-X)	(1)	95941	[Z]
		(PX10R-X-X)	(1)	95833	[P]
		(PX10S-X-X)	(1)	95938	[SS]
n 137	Gasket		(1)	95844	[B]
n 138	“U” Cup (3/16” x 1-5/8” o.d.)		(1)	Y186-53	[B]
n 139	“U” Cup (3/16” x 1-1/8” o.d.)		(1)	Y186-49	[B]
140	Valve Insert		(1)	95838	[AO]
141	Valve Plate		(1)	95885	[AO]
n 166	Gasket		(1)	96171	[B]
n 167	Pilot Piston (includes 168 and 169)		(1)	67164	[D]
168	“O” Ring (3/32” x 5/8” o.d.)		(2)	94433	[U]
169	“U” Cup (1/8” x 7/8” o.d.)		(1)	Y240-9	[B]
170	Piston Sleeve		(1)	94081	[Br]
n 171	“O” Ring (3/32” x 1-1/8” o.d.)		(1)	Y325-119	[B]
n 172	“O” Ring (1/16” x 1-1/8” o.d.)		(1)	Y325-22	[B]
n 173	“O” Ring (3/32” x 1-3/8” o.d.)		(2)	Y325-123	[B]
K n 174	“O” Ring (1/8” x 1/2” o.d.)		(2)	Y325-202	[B]
n 176	Diaphragm (check valve)		(2)	95845	[SP]
181	Roll Pin (5/32” o.d. x 1/2” long)		(4)	Y178-52-S	[SS]
n 200	Gasket	(PX10A-X-X and PX10S-X-X)	(1)	96172	[B]
		(PX10R-X-X)	(1)	95842	[B]
201	Muffler	(PX10A-X-X and PX10S-X-X)	(1)	350-568
		(PX10R-X-X)	(1)	93139	[P]
233	Adapter Plate		(1)	95832	[P]
236	Nut (M6 x 1 - 6g) (PX10R-X-X only)		(4)	95924	[SS]
L n	Lubriplate FML-2 Grease		(1)	94276
	Lubriplate Grease Packets (10)			637308

AIR MOTOR SECTION SERVICE

Service is divided into two parts - 1. Pilot Valve, 2. Major Valve.

GENERAL REASSEMBLY NOTES:

SAir Motor Section Service is continued from Fluid Section repair.

SInspect and replace old parts with new parts as necessary. Look for deep scratches on surfaces, and nicks or cuts in “O” rings.

STake precautions to prevent cutting “O” rings upon installation.

SLubricate “O” rings with Lubriplate FML-2 grease.

SDo not over-tighten fasteners, refer to torque specification block on view.

SRe-torque fasteners following restart.

SSERVICE TOOLS -- To aid in the installation of (168) “O” rings onto the (167) pilot piston, use tool # 204130-T, available from ARO.

PILOT VALVE DISASSEMBLY

1.A light tap on (118) should expose the opposite (121) sleeve, (167) pilot piston and other parts.

2.Remove (170) sleeve, inspect inner bore of sleeve for damage.

PILOT VALVE REASSEMBLY

1.Clean and lubricate parts not being replaced from service kit.

2.Install new (171 and 172) “O” rings, replace (170) sleeve.

3.Install new (168) “O” rings and (169) seal - Note the lip direction. Lu- bricate and replace (167).

4.Reassemble remaining parts, replace (173 and 174) “O” rings.

MAJOR VALVE DISASSEMBLY

1.Remove (135) valve block and (233) adapter plate, exposing (132 and 166) gaskets and (176) checks.

2.Insert a small flat blade screwdriver into the notch in the side of (135) valve block and push in on tab to remove (233) adapter plate, releas- ing (140) valve insert, (141) valve plate, (200) gasket.

3.Remove (136) end cap and (137) gasket, releasing (111) spool.

MAJOR VALVE REASSEMBLY

1.Install new (138 and 139) “U” cups on (111) spool -- LIPS MUST

FACE EACH OTHER.

2.Insert (111) spool into (135) valve block.

3.Install (137) gasket on (136) end cap and assemble end cap to (135) valve block, securing with (107) end plates (where applicable) and (105) screws.

4.Install (140) valve insert and (141) valve plate into (135) valve block. NOTE: Assemble (140) valve insert with “dished” side toward (141) valve plate. Assemble (141) valve plate with part number identifica- tion toward (140) valve insert.

5.Assemble (200) gasket and (233) adapter plate to (135) valve block. NOTE: Assemble (233) adapter plate with notched side down.

6.Assemble (132 and 166) gaskets and (176) checks to (101) body.

7.Assemble (135) valve block and components to (101) body, secur- ing with (134) screws.

Page 6 of 8 PD10X-X-X