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The drive motor and the gear reducer of your Jackson rack conveyor are responsible for moving racks of ware through the dishmachine. If needed to be replaced, these instructions will show you how to get your machine up and running in the shortest possible time.

Jackson offers all of the repair parts necessary for per- forming this task.

The instructions provided here are for maintenance per- sonnel only. Unauthorized persons should not attempt any of the steps contained in these instructions.

Warning: many of the instructions and steps within this document require the use of tools. Only authorized per- sonnel should ever perform any maintenance procedure on the dishmachine!

PREPARATION

1.Power must be turned off to the unit at the service breaker. Tag or lock out the service breaker to prevent accidental or unauthorized energizing of the machine.

STEPS

1.Remove the (2) screws that secure the top drive assembly cover in place.

Removing the screws from the top cover.

TOOLS REQUIRED

The following tools will be needed to perform this mainte- nance evolution:

1.7/16” socket and ratchet with extension

2.9/16” socket and ratchet with extension

3.7/16” combination wrench

4.9/16” combination wrench

5.3/4” combination wrench

6.1/8” Allen wrench

7.1/4” nutdriver

8.Large flathead screwdriver

9.Medium phillipshead screwdriver

10.Medium hammer

11.Rubber mallet

TIME REQUIRED

It is estimated that it will take (1) person one and a quar- ter hours to replace the drive motor, one and a quarter hours to just replace the gear reducer or two hours to do both at one time, not including all of the items indicated in the section entitled “PREPA- RATION”.

IMPORTANT NOTES

1.Read these instructions thoroughly before attempting this maintenance procedure. Become familiar with the parts and what actions need to be taken. This will save time in the long run!

2.The procedures demonstrated in this manual are shown being performed on an AJ-44 rack conveyor dishmachine. The actual maintenance steps, however, apply to any drive motor or gear reducer found on a Jackson rack conveyor dishmachine.

2. Remove the top cover to expose the drive assembly.

Removing the top cover.

3.Set the top cover to the side and out of the way so that it does not become a trip hazard. From here, the next step will be to remove the bottom cover. This will require using the 7/16” socket with ratchet and most likely the 7/16” combination wrench. Do not lose the hardware for the covers as your repair kits do not come with the hardware necessary to replace these. If you do require hardware that is not present in your kits, do not hesitate to contact Jackson Technical Service for help.

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Rack Conveyor Drive Motor and Gear Reducer Replacement Instructions

Revision A (07/05/2005)

 

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Jackson 07610-003-08-78 A, Drive Motor & Gear Reducer Preparation, Steps, Tools Required, Time Required, Important Notes
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07610-003-08-78 A, Drive Motor & Gear Reducer specifications

The Jackson Drive Motor & Gear Reducer, model number 07610-003-08-78 A, is a highly engineered component designed for diverse industrial applications, renowned for its reliability and efficiency. This gear reducer integrates advanced technologies and robust features that make it a favored choice for enhancing performance in various motor-driven systems.

One of the key features of the Jackson Drive Motor & Gear Reducer is its high torque output, enabling it to handle demanding workloads effortlessly. This capacity makes it suitable for heavy-duty applications, including conveyors, mixers, and other machinery that require substantial force to operate. The gear reducer is constructed with precision gears that optimize torque multiplication, ensuring smooth and effective power transmission.

The design of Jackson Drive Motor & Gear Reducer prioritizes durability and longevity. Crafted from high-quality materials, it exhibits significant resistance to wear and tear, prolonging its operational life even in challenging environments. This resilience is complemented by effective heat dissipation mechanisms that prevent overheating during extended use, thereby maintaining consistent performance levels.

In terms of technology, the Jackson Drive incorporates sophisticated gearing techniques such as helical or bevel gears, which reduce backlash and enhance the precision of operation. These gears contribute to quieter performance, making the reducer suitable for applications where noise minimization is crucial. Additionally, the device is designed to minimize vibration, further enhancing operational stability.

Another standout characteristic of the Jackson Drive Motor & Gear Reducer is its compact design. Its space-saving dimensions make it easy to integrate into existing machinery without requiring extensive modifications. Despite its small footprint, the gear reducer does not compromise on performance, providing efficient power management and energy savings.

Moreover, the Jackson Drive Motor & Gear Reducer allows for easy maintenance. The design features accessible points for lubrication and inspection, simplifying routine checks and enhancing usability. This aspect reduces downtime and ensures that the equipment remains in optimal working condition.

In summary, the Jackson Drive Motor & Gear Reducer, model 07610-003-08-78 A, stands out due to its high torque capability, durability, advanced gearing technologies, compact design, and ease of maintenance. These features make it an essential component in various industrial applications, helping to enhance efficiency and reliability across numerous systems.
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