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The drive motor and the gear reducer of your Jackson rack conveyor are responsible for moving racks of ware through the dishmachine. If needed to be replaced, these instructions will show you how to get your machine up and running in the shortest possible time.
Jackson offers all of the repair parts necessary for per- forming this task.
The instructions provided here are for maintenance per- sonnel only. Unauthorized persons should not attempt any of the steps contained in these instructions.
Warning: many of the instructions and steps within this document require the use of tools. Only authorized per- sonnel should ever perform any maintenance procedure on the dishmachine!
PREPARATION
1.Power must be turned off to the unit at the service breaker. Tag or lock out the service breaker to prevent accidental or unauthorized energizing of the machine.
STEPS
1.Remove the (2) screws that secure the top drive assembly cover in place.
Removing the screws from the top cover.
TOOLS REQUIRED
The following tools will be needed to perform this mainte- nance evolution:
1.7/16” socket and ratchet with extension
2.9/16” socket and ratchet with extension
3.7/16” combination wrench
4.9/16” combination wrench
5.3/4” combination wrench
6.1/8” Allen wrench
7.1/4” nutdriver
8.Large flathead screwdriver
9.Medium phillipshead screwdriver
10.Medium hammer
11.Rubber mallet
TIME REQUIRED
It is estimated that it will take (1) person one and a quar- ter hours to replace the drive motor, one and a quarter hours to just replace the gear reducer or two hours to do both at one time, not including all of the items indicated in the section entitled “PREPA- RATION”.
IMPORTANT NOTES
1.Read these instructions thoroughly before attempting this maintenance procedure. Become familiar with the parts and what actions need to be taken. This will save time in the long run!
2.The procedures demonstrated in this manual are shown being performed on an
2. Remove the top cover to expose the drive assembly.
Removing the top cover.
3.Set the top cover to the side and out of the way so that it does not become a trip hazard. From here, the next step will be to remove the bottom cover. This will require using the 7/16” socket with ratchet and most likely the 7/16” combination wrench. Do not lose the hardware for the covers as your repair kits do not come with the hardware necessary to replace these. If you do require hardware that is not present in your kits, do not hesitate to contact Jackson Technical Service for help.
2 | Rack Conveyor Drive Motor and Gear Reducer Replacement Instructions | |
Revision A (07/05/2005) | ||
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