Handymig | Lincoln Electric 170I instruction

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Handymig 170i	January, 2001
	January, 2001

For use with machine Code Numbers 10843

Safety Depends on You

LiquidArc machines are designed and built with safety in mind . However, your overall safety can be increased by proper installation

... and thoughtful operation on your part. DO NOT INSTALL, OPERATE OR REPAIR THIS EQUIPMENT WITHOUT READ- ING THIS MANUAL AND THE SAFETY PRECAUTIONS CON- TAINED THROUGHOUT. And, most importantly, think before you act and be careful.

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OPERATOR’S MANUAL

ISO 9001

ANSI RAB

QMS

Designed and Manufactured Under a

Quality Program Certified by

ABS Quality Evaluations, Inc.

to ISO 9001 Requirements.

CERTIFICATE NUMBER: 30273

Made exclusive for Australia

A Division of Lincoln Electric Company (Aust) Ply Ltd A.B.N. 36 000 040 308

35 Bryant Street, Padstow, NSW2211, Australia

Copyright © 2000 Lincoln Global Inc.

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Lincoln Electric 170I manual Handymig

Contents

Handymig For Engine powered equipment Safety Electric and Magnetic Fields may be dangerous ARC Rays can burn Electric Shock can killFumes and Gases can be dangerous Iii Welding Sparks can cause fire or explosion Cylinder may explode if damaged Assessment of Area Instructions for ELECTRO- Magnetic Compatibility Please Examine Carton and Equipment For Damage Immediately Table of Contents Section D ViiiSection E Section F Technical Specifications Handymig Installation Identify and Locate Components Safety Precautions Select Suitable Location Work Clamp InstallationOutput Connections Stacking Work Cable Installation GUN InstallationConnecting Gun Cable to the Handymig GAS Connection Figure A.5 Input Connections Line Cord Connection Electrical Input Connection For Rated Output Operational Features and Controls Design Features AdvantagesOperation General Description Welding Capability Controls and SettingsLimitations Welding Operations Wire LoadingSequence of Operation Figure B.4 Wire Threading Process Guidelines Cleaning Tip And NozzleMaking a Weld Welding with Gmaw MIG Changing Machine Over to Feed Other Wire SizesWelding with Fcaw Innershield Shielding Gas Overload Protection Learning to WeldLearning to Weld Gmaw MIG Welding ARC SELF-SHIELDED Fcaw Welding ARC Common Metals Process SelectionJoint Types and Positions Penetration Welding In The Vertical PositionFillet Welds Welding Techniques for the SELF- Shielded Fcaw Process Machine SET UP for the SELF-SHIELDED Fcaw ProcessVertical-down Welding Correct Welding Position Correct Welding Speed Correct Electrical Stickout ESO Practice Helpful Hints Welding Techniques for the Gmaw MIG Process Machine SET UP for the Gmaw MIG Process For the Handymig 170i, use the following To Eliminate a Ropy Convex Bead Troubleshooting WeldsTo Correct Poor Penetration in order of impor- tance To Eliminate Stubbing* in order of importance Proper Gun Handling Application Chart Routine Maintenance MaintenanceGUN and Cable Maintenance Changing the Contact TIP Component Replacement ProceduresChanging Drive Roll GUN Handle Parts Changing LinerLiner trim length Ground Test Procedure HOW to USE Troubleshooting Guide 1TROUBLESHOOTINGE-1 Troubleshooting Guide TroubleshootingProblems Possible Areas Symptoms Misadjustments Recommended Course of Action Contact your local Liquid Arc Authorized Field Service Facility Welding Problems Handymig 170i Wiring Diagram Code Wiring Diagrams Precaucion Warnung Copyright 2000 Lincoln Global Inc