TABLE OF CONTENTS

 

 

 

vi

 

 

 

Page

 

 

Installation

Section A

 

 

Technical Specifications - Power Wave 455

A-1

 

 

Safety Precautions

A-2

 

 

Select Suitable Location

A-2

 

 

Stacking

A-2

 

 

Environmental Protection

A-2

 

 

Lifting

A-2

 

 

Machine Grounding

A-2

 

 

High Frequency Protection

A-2

 

 

Input Connection

A-2

 

 

Input Fuse and Supply Wire Considerations

A-3

 

 

Input Voltage Connection Procedure

A-3

 

 

Output Connections

A-3

 

 

Voltage Sensing at the Work Piece

A-4

 

 

Power Wave / Power Feed Wire Feeder Interconnections

A-4

 

 

Electrode and Work Leads - Electrode Positive Applications

A-4

 

 

Electrode and Work Leads - Electrode Negative Applications

A-4

 

 

Control Cable Connections

A-4

 

 

Power Feed Control Box Mounting

A-4

 

 

 

 

 

 

 

Operation

Section B

 

 

Safety Instructions

B-1

 

 

Graphic Symbols that appear on this machine or in this manual

B-2

 

 

General Description

B-3

 

 

Recommended Processes and Equipment

B-3

 

 

Design Features and Advantages

B-3

 

 

Additional Features

B-3

 

 

Welding Capability

B-4

 

 

Limitations

B-4

 

 

Compatible Lincoln Equipment

B-4

 

 

Power Source Operation

B-4

 

 

Duty Cycle and Time Period

B-4

 

 

Case Front Controls

B-4

 

 

Welding Adjustments

B-5

 

 

Detailed Weld Mode Descriptions

B-5

 

 

 

 

 

 

 

 

 

Accessories

Section C

 

 

Options / Accessories

C-1

 

 

Factory Installed

C-1

 

 

Field Installed

C-1

 

 

 

 

 

 

 

 

Maintenance

Section D

 

 

Safety Precautions

D-1

 

 

Routine Maintenance

D-1

 

 

 

 

 

 

 

Troubleshooting

Section E

 

 

Troubleshooting the Power Wave / Power Feed System using the Status LED ...E-1

 

 

Safety Precautions

E-2

 

 

How to Use Troubleshooting Guide

E-2

 

 

Troubleshooting Guide

E-3

 

 

 

 

 

 

 

Wiring Diagram and Dimension Print

Section F

 

 

 

 

 

 

 

Parts Lists

P335 Series

 

 

 

 

 

 

 

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Lincoln Electric 455 manual Table of Contents