E-4

TROUBLESHOOTING

E-4

 

 

 

 

Observe all Safety Guidelines detailed throughout this manual

 

 

 

 

PROBLEMS

(SYMPTOMS)

POSSIBLE AREAS OF MISADJUSTMENTS(S)

RECOMMENDED

COURSE OF ACTION

No welding power output.

1.

"Welding Terminals" switch in

1.

Place switch in "Always On" position

 

 

wrong position.

 

when welding without welding terminal

 

 

 

 

control cable. Refer to Operation

 

 

 

 

chapter for proper switch function.

 

2.

Faulty welding alternator or faulty

2.

Contact your Local Lincoln Authorized

 

 

PC board.

 

Field Service Facility for technical

 

 

 

 

troubleshooting assistance.

 

 

 

 

 

Welder has output but no control.

1.

"Local/Remote" switch is in wrong

1.

Place switch in "Control at Welder"

 

 

position.

 

position to control output at welder.

 

 

 

 

Place switch in "Remote" position to

 

 

 

 

control output remotely. Refer to

 

 

 

 

Operation chapter for proper switch

 

 

 

 

function.

 

2.

Poor remote kit connection.

2.

Check connections.

 

3.

Faulty remote kit.

3.

Replace if necessary.

 

4.

Faulty control potentiometer or

4.

Contact your Local Lincoln Authorized

 

 

faulty PC board.

 

Field Service Facility for technical

 

 

 

 

troubleshooting assistance.

 

 

 

 

 

No auxiliary power.

1.

Open circuit breakers.

1.

Reset breakers. If breakers keep trip-

 

 

 

 

ping, reduce power draw.

 

2.

Faulty connections to auxiliary

2.

Check connections.

 

 

receptacles.

 

 

 

3.

GFCI tripped.

3.

Clear any ground fault and reset GFCI

 

 

 

 

circuit by pressing "Reset" button on

 

 

 

 

the 120 V receptacle.

 

4.

Faulty welding alternator or faulty

4.

Contact your Local Lincoln Authorized

 

 

PC board.

 

Field Service Facility for technical

 

 

 

 

troubleshooting assistance.

 

 

 

 

Wire feeder does not work when

1.

Wire Feeder Power circuit breaker

1. Reset

connected to welder 14 pin amphe-

 

open.

 

 

nol.

2.

Faulty wiring in control cable

2.

Repair or replace cable

 

3.

Faulty wire feeder.

3.

Replace with known good one.

 

 

 

 

 

 

 

 

 

 

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

GX 271 Chopper

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Image 43
Lincoln Electric GX 271 specifications No welding power output Welding Terminals switch