TROUBLESHOOTING (CONTINUED)

 

 

 

 

 

 

 

 

 

 

 

 

TROUBLE

 

 

CAUSE

 

 

WHAT TO DO

 

 

 

 

 

 

 

 

 

 

 

 

C. Variable or sluggish welding.

 

 

1.

Poor work or electrode terminal

 

 

1. Check and clean all connections.

 

 

 

 

 

 

connection.

 

 

 

 

 

 

 

 

 

2.

Current too low.

 

 

2.

Check recommended currents

 

 

 

 

 

 

 

 

 

 

for rod type and size.

 

 

 

 

 

3.

Low line voltage.

 

 

3.

Check with power company.

 

 

 

 

 

4.

Welding leads too small.

 

 

4.

See Output Cable section.

 

 

 

 

 

5.

Old and badly frayed welding

 

 

5.

Replace.

 

 

 

 

 

 

cables.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

D. Welder wonʼt shut off.

 

 

1.

Line switch has failed

 

 

1.

Replace switch.

 

 

 

 

 

 

mechanically.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

E. Polarity switch wonʼt turn.

 

 

1.

Contacts rough and pitted from

 

 

1.

Replace switch.

 

 

 

 

 

 

improper switching under load.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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Lincoln Electric IM402-B manual Troubleshooting