Lincoln Electric IM583-A manual Power Wave, Wiring Diagram

POWER WAVE 455

POWER WAVE

TM

WIRING DIAGRAM

455

TO J20

LEFT SIDE OF MACHINE

202

CONTROL BOARD

TO

TO SW1

3R

TO

3W

CB3

TO

TP3

1

S1

612B

2

202

J24

10A CIRCUIT

202A

S2

TO CB4

TO R1

3

WORK

612A

BREAKER

-

4

21A

+

3

4

-

ELECTRODE

AUXILIARY TRANSFORMER #1

WORK

5

C1

6

206

SOLID

X1

W

H5

H5A

7

STATE

.05/600V

8

67A

TO RECT

THERM

TO

POWER

BD. RECTIFIER

U

(440-460)

H5

H1A

RELAY

X2

H4

TO

AUX

#2

TO

J20

9

TO

224A

(51V)

(380-415)

H4A

TP1

TO

L2 CB1

10

CURRENT

2

1

CHOKE

MAIN CHOKE

H4

AUX #2

POWER BD

11

TRANSFORMER

THERM.

X3

TO J61

L1

W

H3

CB4

12

TO

H3A

291

X3

RECONNECT PANEL

CB3

13

444

X3A

CR1

(220-230)

H3

CB4

53A

TP4

N

H2

612A

TO

14

J60

X4

H2A

A

53

(24V)

(200-208)

612

6A CIRCUIT

J27

15

H2

S1

B

54

L7

TO

FAN

TO

AUX#1

R

H1

P6

16

TO

J21A

X5

H1

H1

BREAKER

54A

4

(115V)

WIRE

J20

1

211

216

P91

TO

AUX

#1

C

67A

N.D.

211

3

FEEDER

67B

2

212

+

CURRENT

213

2

TO FAN

TO SOLID

STATE

RELAY

RECEPTACLE

3

213

D

52

POWER BOARD

212

1

TRANSDUCER

444

4

214

52A

J21A

X5

5

E

51

TO

50WT

50

TO

TO AUX#1

FAN

51A

6

216

X3A

P91

L2

TO

SOLID

STATE

RELAY

7

51BK

51

CB1

1

53A

8

218

P6

2

1

3

54A

USER

TO

2

THIS AREA VIEWED FROM REAR OF MACHINE

4

51A

1

INTERFACE

S1

3

5

67B

2

225

J21B

4

TO

N.B.

6

52A

5

3

223

J22

4

222

MAIN TRANSFORMER

RECONNECT SWITCH

S2

1

6

J27

VOLTAGE

7

5

228

LEFT SIDE

2

TO

6

226

TO

SWITCH

BD

#2

RECONNECT PANEL

8

J31

TO CURRENT

SENSE

3

21A

J20

7

221

TO

J23

19D

TO

SWITCH

BD

#1

1

221

TRANSFORMER

RECEPTACLE

4

8

19C

TO

SW1

2

222

TO

16

9

233

403

404

405

406

N.C.

3

223

J31

4

224

THERMAL

10

POS

1

11

274

OUTPUT RECT

TO

INPUT

RECT

5

225

LED

TO

AUX

#1

200-208V

2

253

J22

12

273

6

226

RECT.

SECONDARY

PRIMARY

H2

220-230V

3

254

(TOP

(TOP

7

2B

THERM.

H3

’A’

380-415V

S3

4

LEFT)

LEFT)

1

2

3

4

5

6

8

228

440-460V

RS232

5

TO

1

POS

D4

TO

SWITCH

BD

#1

H4

9

2W

TO

SWITCH

TO

SWITCH

BD

#2

6

J25

2

POS

20C

H5

CONNECTOR

10

220

BD #2

20D

7

251

3

TO

F4

1

231

J32

4

NEG

C3

18

J40

2

232

5

NEG

F4

NEG

20

3

233

TO

6

TO

CURRENT

TO

INPUT

RECT

4

234

J40

2.7

.022

TRANSFORMER

SWITCH BOARD #1

5

235

J50

10W

800V

12

6

503

CB1

52

TO

J60

+

7

406

10A CIRCUIT

L2

J23

8

238

N.D.

POWER BD

PRIMARY

C4

BREAKER

50

9

239

2.7

.022

SECONDARY

(BOTTOM

MACHINE

10

405

10W

800V

(BOTTOM

LEFT)

11 12

13 14

11

604

LEFT)

TO CURRENT

12

404

D3

TO

SWITCH

TRANSFORMER

20C

19C

TO

MAIN TRANS

TO

13

506

F3

BD #1

TP3

WORK

14

403

14

ELECTRODE

1

F3

15 16

11

12

TO RECONNECT SWITCH

REAROF

FRONTOF

2

1W

3

TO J22

214

TO

L7

7

1B

STATUS

LED

THERM.

INPUT BOARD

4

220

TO CURRENT

CURRENT

5

224

TRANSFORMER

TRANSFORMER

6

RECT.

15

218

J24

TO

MACHINE

11

THERM

10W

800V

(BOTTOM

(BOTTOM

3

238

TO

8

224A

291

S4

9

TO

1

601

110V RECEPTACLE

10

3W

CHOKE

SECONDARY

PRIMARY

2

X3

2.7

.022

31

32

12

3R

POWER BD RECTIFIER

D2

RIGHT)

RIGHT)

J60

4

604

CR1

TO

SWITCH

5

232

J23

1

251

POS

BD #2

6

AUX #1

2

N.D.

F2

TO

J25

3

253

TO

17

7

TO

J81

8

231

RECONNECT

CB2

4

254

S3

AC

AC

X2

TO

F2

SWITCH

TO

CURRENT

1

C3

TRANSFORMER

2

AUX. #1

TO

J23

3

NEG

11

NEG

POS

4

TP7

234

503

235

239

506

INPUT

202A

5

X1

RECTIFIER

6

SECONDARY

PRIMARY

1

TO

2

7

N.D.

(TOP

(TOP

T1

NEG

POS

50

R1

WORK

J26

8

NEG

RIGHT)

RIGHT)

3

ELECTRODE

9

NEG

D1

1

2

3

4

5

6

4

T2

TO

TO

SWITCH

10

C3

NEG

5

206A

11

+

POS

F1

BD #1

J61

6

612

CR1

AC3

AC2

AC1

POS

TO

13

SW1

12

7

POS

J32

CB4

13

J50

8

H1D

CB2

31

F1

TO

14

POWER

BD RECT

9

10A CIRCUIT

S4

15

2.7

.022

SWITCH BOARD #2

10

T3

BREAKER

J81

33

16

10W

800V

1

54

RIGHT SIDE

2

+

TO

J61

TO

N.D.

3

273

J27

C5

1B

1W

N.A.

4

274

S1

TO J60

T3

T2

T1

STATUS LED (R/G)

5

53

J31

16

TO

J24

6

TO CURRENT

15

17

18

601

2B

2W

20D

19D

N.A.

1

TRANSFORMER

CR1

THERMAL LED (Y)

2

TO

MAIN

TRANS

TO

J22

J28

3

X4

4

TO AUX

#1

L3

L2

L1

5

TO

J20

6

TO

RECONNECT

SWITCH

TO

SW1

TO SW1

206

L3A

L1A

32

1

W

H5

6

H5A

W

V

U

C2

(440-460)

TO

33

4

R

H4

3

H4A

TO

SUPPLY

LINES

.05/600V

(115V)

TP2

S4

(380-415)

TO

P81

H3

2

H3A

CB2

CB3

(220-230)

TO R1

H2

4

H2A

AUX #1

206A

(200-208)

G

TO TP3

H1

+

1

H1A

A

TO

RECONNECT

PANEL

AUXILIARY TRANSFORMER #2

TO A SYSTEM GROUND PER

ELECTRODE

NOTES:

TO

J61

N.A.

PIN

NEAREST THE

FLAT

EDGE

OF

LED LENS

(CATHODE)

NATIONAL ELECTRICAL CODE.

H1D

J27,J28

ALIGNS WITH

BLACK LEAD

OF

LED

SOCKET.

(TOP)

RIGHT SIDE OF MACHINE

J32,J40

J21A,J21B

TO CB3

J50,J81

2

N.B.

PLACE

SWITCH

IN APPROPRIATE

POSITION FOR

INPUT VOLTAGE.

ELECTRICAL

SYMBOLS

PER

E1537

J25

J60

J22,J61

J24,J31

J23

J20,J26

4

612B

6

CONNECTION

SHOWN

IS

FOR 380-460V OPERATION.

LEAD COLOR

CODING

1

2

1

3

1

4

1

5

1

1

7

1

8

SW1

LOAD

B=BLACK

COMPONENT VALUES:

LINE

N.C.

PLACE

"A" LEAD ON

APPROPRIATE

CONNECTION

FOR INPUT VOLTAGE.

G=GREEN

POWER

TO

CONTACTOR

CAPACITORS=MFD/VOLTS

CONNECTION

SHOWN

IS

FOR 440-460V OPERATION.

L1A

N=BROWN

RESISTORS=OHMS/WATTS

3

4

4

6

5

8

6

10

7

12

8

14

9

16

1

3

R=RED

N.D

MAY NOT

APPEAR ON

ALL

MACHINES.

TO

CONTACTOR

U=BLUE

CONNECTOR CAVITY

NUMBERING SEQUENCE

W=WHITE

L3A

(VIEWED

FROM

COMPONENT SIDE

OF BOARD)

D

G3051-1

NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels. If the diagram is illegible, write to the Service Department for a replacement. Give the equipment code number..

F-1

DIAGRAMS

F-1