A-8

 

INSTALLATION

 

A-8

 

 

 

 

 

INSTALL THE CONDUIT BUSHINGS and

ELECTRODE CONDUIT

With the provided 1/8” allen wrench, remove the incoming guide on the wire drive assembly. Two dif- ferent size conduit bushings are provided in the con- duit bushing kit, .025 to .063 and .063 to .125. Based on the wire used for your application, find two appro- priate wire size conduit bushings. Install one of the conduit bushings where the incoming guide was. Install the second conduit bushing in the clamp on the conduit bushing bracket, located on the boom mast above the spindle mounting bracket. Install the elec- trode conduit between the two conduit bushings. Push the electrode conduit into the bushing until it stops. Screw the knurled knob assembly into each conduit bushing to securely hold the electrode conduit in place. Neatly place the conduit in the trough. Re- install the trough cover.

INSTALL THE 2” SPINDLE ASSEMBLY

With a 3/4” wrench, install the 2” spindle assembly using the 1/2-13 x 3.00 bolt and washers provided. Place the larger washer into the spindle assembly before installation to the boom mast spindle bracket. Line up the small hole on the spindle assembly with the roll pin on the mast. After the 2” spindle assembly is in place, completely tighten the bolt.

INSTALL THE GUN CONTROL PLUG CABLE ASSEMBLY and

THE GUN AND CABLE ASSEMBLY

Install the provided gun control plug cable assembly to the front of the wire drive assembly. Install the gun and cable assembly per the instruction manual provid- ed with the gun. Gun adapters may be required if using a Non-Lincoln gun.

INSTALL THE WELDING POWER SOURCE

Install the welding power source per the instruction manual provided with the power source.

INSTALL THE WIRE REEL, DRIVE ROLLS AND GUIDES

Load the wire reel with a coil of wire so as to dereel off the side of the coil closest to the conduit bushing. Install the appropriate drive rolls and guides for your specific wire size application per the instruction manu- al provided with the wire feeder. Thread the wire through the entire length of conduit to the drive rolls to feed through the gun cable. Repeat this step for the opposite side of your wire feeder.

LN-10 / ZIPLINE BOOM PACKAGE

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Lincoln Electric IM596-2A manual Electrode Conduit