iii

 

 

 

TABLE OF CONTENTS

 

 

 

 

 

iii

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Page

 

 

 

 

 

 

 

 

 

 

 

Installation

Section A

 

 

 

 

 

Product Description

 

A-1

 

 

 

 

Zipline Boom Models

 

A-1

 

 

 

 

Recommended Wire Feeder - Power Source Combinations

 

A-2

 

 

 

 

Product Specifications

 

A-2

 

 

 

 

Unpacking and Checking Kit Contents

 

A-3

 

 

 

 

Installation Procedure

 

A-7

 

 

 

 

 

Tools Required

 

A-7

 

 

 

 

 

Install the Wire Drive Assembly

 

A-7

 

 

 

 

 

Install the

Control Box Assembly

 

A-7

 

 

 

 

 

Install the Power Input Cable Assembly

 

A-7

 

 

 

 

 

Install the Electrode Weld Cable

 

A-7

 

 

 

 

 

Install the Control Cable Assembly

 

A-7

 

 

 

 

 

Install the Gas Hose

 

A-7

 

 

 

 

 

Install the Conduit Bushings and Electrode Conduit

 

A-8

 

 

 

 

 

Install the 2” Spindle Assembly

 

A-8

 

 

 

 

 

Install the Gun Control Plug Cable Assembly and the Gun and Cable Assembly

........A-8

 

 

 

 

 

Install the Welding Power Source

 

A-8

 

 

 

 

 

Install the Wire Reel, Drive Rolls and Guides

 

A-8

 

 

 

 

 

 

 

 

 

 

 

 

Dimension Prints

Section B

 

 

 

 

 

12 Ft. Spring Balanced Zipline Boom Assembly

 

B-1

 

 

 

 

12 Ft. Hydraulic Zipline Boom Assembly

 

B-2

 

 

 

 

16 Ft. Spring Balanced Zipline Boom Assembly

 

B-3

 

 

 

 

16 Ft. Hydraulic Zipline Boom Assembly

 

B-4

 

 

 

 

Control Box Assembly

 

B-5

 

 

 

 

Wire Drive Assembly

 

B-6

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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Lincoln Electric IM596-2A manual Table of Contents