vivi TABLE OF CONTENTS
Page
Installation.......................................................................................................Section A
Technical Specifications - Power Wave 455/R ..............................................A-1,A-2
Safety Precautions.................................................................................................A-3
Select Suitable Location........................................................................................A-3
Lifting...............................................................................................................A-3
Stacking ..........................................................................................................A-3
Machine Grounding...............................................................................................A-3
High Frequency Protection....................................................................................A-3
Input Connection....................................................................................................A-3
Input Fuse and Supply Wire Considerations.........................................................A-4
Input Voltage Change Over Procedure..................................................................A-4
Welding with Multiple Power Waves......................................................................A-5
Electrode and Work Cable Connections................................................................A-6
Negative Electrode Polarity ..................................................................................A-6
Voltage Sensing at the Work Piece.......................................................................A-7
Power Wave / Power Feed Wire Feeder Interconnections....................................A-8
Control Cable Specifications...........................................................................A-8
External I/O Connector....................................................................................A-8
High Speed Gear Box.....................................................................................A-9
Dip Switch Settings and Locations...............................................................A-10
Control Board Dip Switch..............................................................................A-10
Feed Head Board Dip Switch........................................................................A-10
Devicenet/Gateway Board Dip Switch, Bank (S1) ........................................A-10
Bank (S2)......................................................................................................A-11
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Operation.........................................................................................................Section B
Safety Precuations.................................................................................................B-1
Graphic Symbols that appear on this machine or in this manual...........................B-2
General Description...............................................................................................B-3
Recommended Processes and Equipment...........................................................B-3
Required Equipment..............................................................................................B-3
Limitations..............................................................................................................B-3
Duty Cycle and Time Period..................................................................................B-3
Case Front Controls........................................................................................B-4
Constant Voltage Welding...............................................................................B-5
Pulse Welding.................................................................................................B-6
STT Welding ...................................................................................................B-7
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Accessories.....................................................................................................Section C
Optional Equipment...............................................................................................C-1
Factory Installed..............................................................................................C-1
Field Installed..................................................................................................C-1
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Maintenance ....................................................................................................Section D
Safety Precautions................................................................................................D-1
Routine Maintenance, Periodic, Calibration Specification.....................................D-1
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Troubleshooting..............................................................................................Section E
How to use Troubleshooting Guide.......................................................................E-1
Using the Status LED to Troubleshoot System Problems.....................................E-2
Troubleshooting Guide.............................................................................E-3 thru E-6
Error Codes for the Power Wave....................................................................E-7,E-8
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Wiring Diagram ....................................................................................Section F-1, F-2
Connector Pin Definitions...........................................................................Section F-3
Connection Diagrams...........................................................................Section F-4, F-5
Dimension Print............................................................................................Section F-6
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Parts Lists.....................................................................................................P377Series
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