Lincoln Electric IM690-A

NOTES

POWER WAVE 455/R

Contents

Main POWER WAVE 455/R OPERATORS MANUAL IM690-A FOR ENGINE powered equipment. i ELECTRIC AND MAGNETIC FIELDS may be dangerous ii ARC RAYS can burn. ELECTRIC SHOCK can kill. FUMES AND GASES can be dangerous. FOR ELECTRICALLY powered equipment. CYLINDER may explode if damaged. POWER WAVE 455/R iii WELDING SPARKS can cause fire or explosion. PRCAUTIONS DE SRET PRCAUTIONS DE SRET POUR LES MACHINES SOUDER TRANSFORMATEUR ET REDRESSEUR Mar. 93 POWER WAVE 455/R Thank You vv Please Examine Carton and Equipment For Damage Immediately vi vi TABLE OF CONTENTS A-1 RECOMMENDED INPUT WIRE AND FUSE SIZES FOR MAXIMUM RATED OUTPUT TECHNICAL SPECIFICATIONS - POWER WAVE 455/R (K1761-1),(K1761-2) OUTPUT INPUT AT RATED OUTPUT - THREE PHASE ONLY Page LIFTING STACKING MACHINE GROUNDING HIGH FREQUENCY PROTECTION INPUT CONNECTION SAFETY PRECAUTIONS SELECT SUITABLE LOCATION INPUT FUSE AND SUPPLY WIRE CONSIDERATIONS INPUT VOLTAGE CHANGE OVER (FOR MULTIPLE INPUT VOLTAGE MACHINES ONLY) VOLTAGE = 220-230V VOLTAGE = 440-460V VOLTAGE = 200-208V WELDING WITH MULTIPLE POWER WAVES TWO POWER WAVES Trav el Direction A-6 ELECTRODE AND WORK CABLE CONNECTIONS NEGATIVE ELECTRODE POLARITY A-7 VOLTAGE SENSING A-8 FIGURE A.3 POWER WAVE / POWER FEED WIRE FEEDER INTERCONNECTIONS CONTROL CABLE SPECIFICATIONS EXTERNAL I/O CONNECTOR D E F 1234567891011 12 G H I HIGH SPEED GEAR BOX Page Page SAFETY PRECUATIONS GRAPHIC SYMBOLS THAT APPEAR ON THIS MACHINE OR IN THIS MANUAL U0 U1 U2 I1 I2 RECOMMENDED EQUIPMENT REQUIRED EQUIPMENT LIMITATIONS DUTY CYCLE AND TIME PERIOD B-3 GENERAL DESCRIPTION - B-4 CASE FRONT CONTROLS FIGURE A.4 POWERWAVE Page B-6 B-6 PULSE WELDING Wave Control 0.0 Wave Control +10.0 Wave Control -10.0 FIGURE A.6 Current Time T rim 1.00 Wave Control 0.0 T rim 1.50 Trim 0.5 0 Wave Control +10.0 W ave Control -10.0 ACCESSORIES C-1 OPTIONAL EQUIPMENT FACTORY INSTALLED FIELD INSTALLED MAINTENANCE D-1 SAFETY PRECAUTIONS ELECTRIC SHOCK can kill. ROUTINE MAINTENANCE HOW TO USE TROUBLESHOOTING GUIDE E-2 USING THE STATUS LED TO TROUBLESHOOT SYSTEM PROBLEMS E-3 E-4 E-5 E-6 MISADJUSTMENTS(S) RECOMMENDED WELDING PROBLEMS E-7 E-8 F-1 POWER WAVE 455 / R WIRING DIAGRAM L5 S7 S6 S5 POWER WAVE 455 / R WIRING DIAGRAM (NORTH AMERICAN) S7 S6 S5 S4 CONNECTOR PIN DEFINITIONS F-4 CONNECTION DIAGRAM F-4 Hard Automation, Electrode Positive, STT Configuration - CONNECTION DIAGRAM POWERWAVE - F-6 DIMENSION PRINT - POWER WAVE 455 F-6 11-14-97 M18241 Page AVISO DE PRECAUCION ATTENTION WARNUNG ATENO AVISO DE PRECAUCION ATTENTION WARNUNG ATENO