C-2

 

 

ACCESSORIES

 

C-2

INNERSHIELD (FCAW)

 

REPLACEMENT PARTS

 

CONVERSION

 

Complete Gun and Cable Assembly

 

 

 

 

 

 

Several changes are needed to convert the unit for

L8311-6 (K530-4)

 

operation with the Innershield (FCAW) process. The

 

 

 

K549-1 or K549-2 Innershield Kits include all the nec-

Contact Tip .025” (0.6 mm)

 

essary accessories for this conversion and are provid-

S19726-1

 

ed for this purpose. The following conversions should

 

 

 

be made using the contents of this kit:

 

Contact Tip .030” (0.8 mm)

 

1. Change the output polarity to DC(). See Work

S19726-2

 

 

 

 

Cable Installationin Installation section for details.

Contact Tip .035” (0.9 mm)

 

2. Install proper drive roll for the wire size selected.

S19726-3

 

 

 

 

See Changing Drive Rollin Maintenance section

Contact Tip-Tapered .025” (0.6 mm)

 

for details.

 

S20278-1

 

3. Install the proper gun liner and tip for the wire size

Contact Tip-Tapered .030” (0.8 mm)

 

selected. See Component Replacementin

S20278-2

 

Maintenance section for details.

 

Contact Tip-Tapered .035” (0.9 mm)

 

 

 

 

 

 

4. Remove gas nozzle (if installed) and install gasless

S20278-3

 

nozzle. To remove, simply unscrew.

 

Liner .023 - .030” (0.6 - 0.8 mm)

 

 

 

 

 

 

5. Load wire into machine and thread into gun and

M16291-2

 

cable per Welding Wire Loadingsection.

 

 

 

Liner .030 - .035” (0.8 - 0.9 mm)

M16291-6

Liner .035/.045” (0.9/1.2 mm)

M16291-1

Gas Diffuser

S19728

Gas Nozzle

M16294

Gas Nozzle-Tip Recessed 3/8” (9.5 mm)

Opening I.D.

M16684

Gas Nozzle-Tip Recessed 1/2” (12.7 mm)

Opening I.D.

M16684-1

Gas Nozzle-Tip Recessed 5/8” (15.9 mm)

Opening I.D.

M16684-2

Spot Welding Nozzle

M17846

Gasless Nozzle (Innershield Only)

M16418

SP-135T

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Image 33
Lincoln Electric IM724 manual Innershield Fcaw Replacement Parts Conversion