A-10

INSTALLATION

A-10

 

 

 

I / O RECEPTACLE SPECIFICATIONS

TABLE 3

WIRE FEEDER RECEPTACLE S1

PIN

LEAD#

FUNCTION

A

53

Communication Bus L

B54 Communication Bus H

C67A Electrode Voltage Sense

D

52

0vdc

E

51

+40vdc

TABLE 4

VOLTAGE SENSE RECEPTACLE S2

 

PIN

LEAD#

FUNCTION

 

3

21A

Work Voltage Sense

 

 

TABLE 5

 

 

RS232 RECEPTACLE S3

 

PIN

LEAD#

FUNCTION

2253 RS232 Receive

3254 RS232 Transmit

4# S3 Pin5

5# S3 Pin4

6# # S3 Pin20

20

# #

S3 Pin6

7

251

RS232 Common

DIP SWITCH SETTINGS AND LOCATIONS

DIP switches on the P.C. Boards allow for custom con- figuration of the Power Wave. To access the DIP switches:

Turn off power at the disconnect switch.

Remove the top four screws securing the front access panel.

Loosen, but do not completely remove, the bottom two screws holding the access panel.

Open the access panel, allowing the weight of the panel to be carried by the bottom two screws. Make sure to prevent the weight of the access panel from hanging on the harness.

Adjust the DIP switches as necessary.

Replace the panel and screws, and restore power.

CONTROL BOARD DIP SWITCH:

switch 1 = reserved for future use switch 2 = reserved for future use switch 3 = reserved for future use switch 4 = reserved for future use switch 5 = reserved for future use switch 6 = reserved for future use switch 7 = reserved for future use switch 8 = work sense lead

switch 8

work sense lead

off

work sense lead not connected

on

work sense lead connected

 

 

FIGURE A.3

CONTROL BOARD (DIP Switch Location)

WATER FLOW SENSOR

Water cooled guns can be damaged very quickly if they are used even momentarily without water flowing. A water flow sensor is recommended for those water coolers that do not have an integral flow sensor. Recommended practice is to install a water flow sensor such as K1536-1 on the water return line of the torch. When fully integrated into the welding system, the sen- sor will prevent welding if no water flow is present.

POWER WAVE 455M/STT (CE)

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Lincoln Electric IM808-A manual Receptacle Specifications, Water Flow Sensor, DIP Switch Settings and Locations