Lincoln Electric IM808-A manual Case Front Controls, Case Front Layout, Power Wave 455M/STT CE

B-5	OPERATION				B-5
CASE FRONT CONTROLS		FIGURE B.1
All operator controls and adjustments are located on
the case front of the Power Wave. (See Figure B.1)
			2	3

1. POWER	SWITCH: Controls input power to the						1
Power Wave.
								6
2. STATUS LIGHT: A two color light that indicates sys-
tem errors. Normal operation is a steady green			8
light. Error conditions are indicated, per table 3.								13
NOTE: The POWER WAVE 455M/STT (CE) status
light will flash green, and sometimes red and green, for		12							14
up to one minute when the machine is first turned on.
This is a normal situation as the machine goes through		16						15
a self test at power up.
	TABLE 3
		9						10
Light	Meaning				4	5
Condition			7
						11
Steady Green	System OK. Power source communicating normal-
	ly with wire feeder and its components.
Blinking	Occurs during a reset, and indicates the				CASE FRONT LAYOUT
Green	POWER WAVE 455M/STT (CE) is mapping			POWER WAVE 455M/STT (CE)
	(identifying) each component in the system.
	Normal for first 1-10 seconds after power is
	turned on, or if the system configuration is
	changed during operation	5. 5 AMP AUXILIARY POWER CIRCUIT BREAKER:
A l t e r n a t i n g	Non-recoverable system fault. If the PS
			Protects 220 volt AC case front receptacle auxiliary
Green and	Status light is flashing any combination of		supply.
Red	red and green, errors are present in the
	POWER WAVE 455M/STT (CE) Read the	6. LEAD CONNECTOR S2 (SENSE LEAD)
	error code before the machine is turned
	off.	7. DIAGNOSTIC CONNECTOR (RS-232)
	Error Code interpretation through the Status	8. WIRE FEEDER RECEPTACLE (S1 5-PIN)
	light is detailed in the Service Manual.
	Individual code digits are flashed in red with	9. NEGATIVE STUD
	a long pause between digits. If more than
	one code is present, the codes will be sepa-	10. POSITIVE STUD
	rated by a green light.
	To clear the error, turn power source off, and	11. AUXILIARY OUTPUT
	back on to reset. See Troubleshooting	12. 5-PIN DEVICENET CONNECTOR (OPTIONAL)
	Section.
Steady Red	Non recoverable hardware fault. Generally	13. ROBOTIC WIRE FEEDER RECEPTACLE
	indicates nothing is connected to the Power		(OPTIONAL)
	Wave 455M 455M/STT (CE) wire feeder
	receptacle. See Trouble Shooting Section.	14. I/O CONNECTOR (OPTIONAL)
Blinking Red	Not applicable.
		15. STT STUD
3. HIGH	TEMPERATURE LIGHT (thermal overload):	16. ETHERNET CONNECTOR (OPTIONAL)
A yellow light that comes on when an over temper-
ature situation occurs. Output is disabled and the
fan continues to run, until the machine cools down.
When cool, the light goes out and output is enabled.

4.10 AMP WIRE FEEDER CIRCUIT BREAKER: Protects 40 volt DC wire feeder power supply.

POWER WAVE 455M/STT (CE)