Lincoln Electric IM909 Advanced Panel Controls, Do not USE 4-STEP if Using AN Amptrol Remote

Models: IM909

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B-5

OPERATION

B-5

 

 

 

8.DIGITAL METER AND DISPLAY SWITCH– A 3- digit LED meter is used to monitor the preset and actual welding procedure based on the Display (momentary) switch position:

Before welding with Display switch in center (nor- mal) position, the digital meter displays the preset welding amps set by Maximum Output control knob (See Item 6). If in Stick mode using REMOTE (See Item 5.), the digital meter displays the preset weld- ing amps set by the Remote control. (See Item 11)

While welding with Display switch in center (normal) position, the digital meter displays the actual weld- ing amps with one amp resolution (XXX) and accu- racy within 4%+/-2A of reading.

Any time in TIG mode and while pressing the Display switch to left, the digital meter displays the amps preset by the Minimum Output control knob (See Item 7).

Any time in Stick mode and while pressing the Display switch to left, the digital meter displays the minimum amps rating of the machine (See Item 7).

Any time, in either mode, while pressing the Display switch right to Volts position, the digital meter dis- plays actual output volts. Volts is displayed with 0.1 volt resolution (XX.X) and accuracy within 3%+/-1V of reading.

9.POSTFLOW TIME – This knob is used to set the TIG mode shielding gas postflow time over the range of about 2 to 60 seconds after the arc is shut off. The postflow on time status is indicated by the Green panel light.

Gas preflow time for TIG mode is fixed at 0.5 sec- ond, with no panel control.

Both time ranges are x2 extendable, if needed, by internal control box selection. (See Section B-7)

10.THERMAL SHUTDOWN LIGHT – This yellow LED panel light turns on if the machine output is shut- down because internal overheating has occurred, and turns off when the thermostat resets.

11.REMOTE RECEPTACLE – A 6-socket receptacle is provided for the connection of an Amptrol, or other, remote control: (See Figure B.2)

When the Current Control Switch, (See Item 5), is in the REMOTE position the Amptrol, or other remote (10K pot), connected to the Remote recep- tacle controls the TIG or Stick mode output within the range preset by the Maximum and Minimum Output controls. (See Item 6 and Item 7, also 8 for meter display)

When the Current Control Switch is in either LOCAL or REMOTE positions the arc start switch functions when connected to the Remote receptacle.

FIGURE B.2

 

REMOTE RECEPTACLE*

 

(Front View)

 

ARC START

 

REMOTE OUTPUT

SWITCH

 

CONTROL

 

C

Max

 

B

D

10K ohm

 

 

E

A

Min

 

F

*For 18-12P Plug

(LECO S12020-27)

ADVANCED PANEL CONTROLS

The following Advanced Control Panel controls are standard on the Precision TIG 375 : (Refer to Section B-10 Tig Weld Cycle Chart for graphic illustration of these TIG welding functions.)

12.TRIGGER SWITCH – This 2-position switch selects how the arc start switch ( connected to the above Remote receptacle) functions; in 2-Step or

4-Step mode:

CAUTION

DO NOT USE 4-STEP IF USING AN AMPTROL REMOTE.

Neither the arc start switch nor the output con- trol in the amptrol will function normally to shut off or control the out put. ONLY USE 2-STEP.

------------------------------------------------------------------------

In 2-Step position the arc start switch functions the same as without the Advanced Panel:

1.Closing switch starts preflow, then a fixed (0.5 sec.) ramp time from Minimum (Start) setting level (See Item 7) to Weld setting.

2.Opening switch initiates Downslope ramp time setting (See Item 17), from Weld set- ting to Crater-fill level (See Item 7), which then stops the arc and initiates Postflow time (See Item 9).

Note: See Section B-7 for 2-Step operation during Downslope with Restart feature selected to be dis- abled, instead of enabled (as shipped).

PRECISION TIG 375

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Lincoln Electric IM909 manual Advanced Panel Controls, Do not USE 4-STEP if Using AN Amptrol Remote

IM909 specifications

Lincoln Electric IM909 is an innovative industrial multi-process inverter welder designed to provide exceptional flexibility, performance, and user-friendly operation for a wide range of welding applications. This versatile machine is suitable for both novice and experienced welders, making it an ideal choice for workshops, fabrication shops, and maintenance operations.

At the core of the IM909 is its multi-process capability, allowing users to perform MIG, TIG, and stick welding operations. This means that a single machine can cater to various welding needs, from thin sheet metal to heavy structural projects, providing great versatility in welding materials like steel, stainless steel, and aluminum. The IM909 is designed to meet the demands of today’s welding professionals, enabling seamless transitions between different welding processes without sacrificing performance.

One of the standout features of the IM909 is its advanced inverter technology. The inverter design not only makes the welder compact and lightweight but also enhances energy efficiency and improves arc stability. This results in better control over the welding process, leading to higher quality welds with reduced spatter. Additionally, the IM909 boasts a wide output range, allowing it to handle various welding thicknesses effectively.

Another significant characteristic of the IM909 is its user-friendly interface. The machine comes equipped with a digital display that provides clear readouts of current settings, making it easy for users to monitor and adjust parameters on the fly. Moreover, the intuitive controls simplify the setup process, streamlining operations for users of all experience levels.

Safety is always a top priority in welding operations, and the IM909 integrates several protective features, including over-temperature protection and circuit breaker safeguards. These elements ensure the durability of the machine and protect both the welder and the equipment from potential hazards.

In conclusion, the Lincoln Electric IM909 multi-process inverter welder stands out as a reliable, efficient, and adaptable welding solution. Its combination of advanced inverter technology, multi-process capabilities, user-friendly operation, and safety features makes it an excellent investment for any welding professional looking for quality and versatility in their equipment. Whether performing intricate fabrication work or tackling heavy-duty welding tasks, the IM909 delivers exceptional performance across a wide range of applications.