Lincoln Electric IM916 manual Voltage Sensing, Cac-C

Models: IM916

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A-4

INSTALLATION

A-4

 

 

 

The Power Feed™ 10M Dual Wire Feeder is factory set for Electrode Positive welding.

Most welding procedures use Electrode Positive weld- ing. Some Innershield procedures may use Electrode Negative welding. For most applications, the Power Feed™ 10M Dual Wire Feeder will have both sides of the Wire Drive set to the same polarity. To weld with opposite polarities, each head would have to be weld- ing on isolated work pieces and the weld cable attach- ing the two feed heads would have to be removed.

To change the DIP switch inside the Power Feed™

10M Dual Wire Feeder for electrode polarity:

1.Turn off power at the welding power source.

2.Remove the rear access panel on the wire drive.

3.Locate DIP switches on BOTH Wire Drive Boards.

4.Set DIP switch #7 on BOTH Wire Drive Boards to the desired polarity.

DIP Switch #7 Position

}

 

Polarity

 

 

ON (Up)

- (negative) polarity

OFF (Down)

+ (positive) polarity

5.Assemble the rear access panel to the wire drive.

6.Restore power.

VOLTAGE SENSING

The best arc performance occurs when the Power Waves® have accurate data about the arc conditions. Depending upon the process, inductance within the electrode and work lead cables can influence the volt- age apparent at the studs of the welder. Voltage sense leads improve the accuracy of the arc condi- tions and can have a dramatic effect on performance. Sense Lead Kits (K940-xx) are available for this pur- pose.

If the voltage sensing is enabled but the sense leads are missing, improperly connected, or if the electrode polarity switch is improperly configured, extremely high welding outputs may occur.

------------------------------------------------------------------------

The ELECTRODE sense lead (67) is built into the control cable, and is automatically enabled for all semi-automatic processes. The WORK sense lead

(21)connects to the Power Wave® at the four pin connector located underneath the output stud cover. By default the WORK voltage is monitored at the out- put stud in the Power Wave® 455. For more informa- tion on the WORK sense lead (21), see"Work Voltage Sensing” in the following paragraph.

Enable the voltage sense leads as follows:

TAbLE A.2

Process

Electrode Voltage

Work Voltage

 

Sensing 67 lead *

Sensing 21 lead

GMAW

67 lead required

21 lead optional

GMAW-P

67 lead required

21 lead optional

FCAW

67 lead required

21 lead optional

GTAW

Voltage sense at studs

Voltage sense at studs

GMAW

Voltage sense at studs

Voltage sense at studs

SAW

67 lead required

21 lead optional

CAC-C

Voltage sense at studs

Voltage sense at studs

 

 

 

*The electrode voltage 67 sense lead is integral to the control cable to the wire feeder.

POWER FEED™ 10M DUAL WIRE FEEDER

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Lincoln Electric IM916 manual Voltage Sensing, Cac-C

IM916 specifications

Lincoln Electric IM916 is a state-of-the-art multi-process welding machine designed to meet the needs of professionals in various industries. This versatile welder combines productivity, performance, and durability, making it an ideal choice for both expert welders and apprentices alike.

One of the standout features of the Lincoln Electric IM916 is its multi-process capability. It supports MIG, TIG, and Stick welding, allowing users to switch between processes with ease. This adaptability ensures that users can tackle a diverse range of welding applications, from fabrication and repair work to manufacturing and construction projects.

The IM916 boasts advanced inverter technology, resulting in a compact design that does not compromise on power. Inverter technology allows for efficient energy consumption, providing a more stable arc with improved control and consistency. This feature not only enhances the quality of the welds but also prolongs the life of the machine and reduces operating costs.

Additionally, the machine is equipped with a digital display that offers real-time feedback on weld parameters, making it easier for users to adjust settings on the fly. This helps in achieving precise results and enhancing overall welding performance. The intuitive interface is user-friendly, making it suitable for beginners while still providing the advanced functionalities experienced welders require.

The Lincoln Electric IM916 also features a robust construction designed for longevity in harsh working environments. It is built to withstand the rigors of heavy use, with durable components and protective features that enhance its resilience. This reliability ensures that the machine can perform consistently, even in demanding conditions.

Furthermore, the IM916 is designed with portability in mind. Its lightweight design and integrated handles make it easy to transport between job sites. This mobility is crucial for professionals who require equipment that can keep up with a fast-paced work environment.

In terms of safety, the Lincoln Electric IM916 incorporates several protective features, including thermal overload protection and safety alerts. These mechanisms provide peace of mind to users, allowing them to focus on their work without worrying about equipment failure.

In summary, the Lincoln Electric IM916 is a highly versatile, efficient, and durable welding machine that stands out in its category. With its multi-process capabilities, advanced inverter technology, user-friendly interface, and durable construction, it caters to a wide range of welding tasks, making it a valuable asset for any welding professional.