A CLOSER LOOK

AC/DC Submerged Arc Multi-Arc

RECOMMENDED EQUIPMENT

Product Name

Product Number

 

 

 

 

Product Description

 

Qty. Required

Ethernet Network Equipment

Customer Supplied

 

 

Ethernet Switch, Cables, etc. required for arcs >1000A or for use

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

with Power Wave Submerged Arc Utilities software package

 

As Needed

 

 

 

 

 

 

 

 

 

 

 

 

Personal Computer

Customer Supplied

 

 

IBM Compatible PC (Windows NT SP6, Windows 2000, Windows XP,

1

 

 

 

 

 

 

 

 

 

 

or greater) required for use with Power Wave Submerged Arc Utilities software package

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Controls

Customer Supplied

 

 

Programmable Logic Controller

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DeviceNet Cables

Automation Department

 

 

DeviceNet Cable from the Power Source to PLC and

 

 

 

 

 

 

 

 

 

or Customer Supplied

 

 

System Interface to PLC (Cables, Tees, and Terminators as required)

As Needed

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Ethernet Switch

Customer Supplied

 

 

 

Ethernet Switch

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Power Source

K2344-1 or K2344-2

 

 

Power Wave AC/DC 1000™ Power Source

 

3+

 

 

 

 

 

 

 

 

 

 

 

 

Head

K2312-1 or K2370-1

 

Power Feed 10S head for 3/32 to 7/32 in. solid wire(Includes hopper, wire, straightener

3+

 

 

 

 

 

 

 

 

 

 

cross seam adjuster, head mounting hardware) or Power Feed 10SF Head for 3/32 to 7/32 in.

 

 

 

 

 

 

 

 

 

 

 

 

solid wire Fixture Builders Head (Insulators not included)

 

 

 

System Interface

K2282-1

 

 

 

 

System Interface

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Welding Cables

K2163-xx or

 

 

 

Weld Power Cables from the Power Source to the Contact Nozzle

4 Cables

 

 

 

 

 

 

K1842-xx

 

 

 

and from the Power Source to the Work

 

Per Arc

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Power Source to

K1785-xx

 

 

 

Feeder Cable (14 pin) from the Head to the Power Source

 

3+

 

Head Control Cable

 

 

 

 

 

Cannot be extended.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Torch

K231-xxx

 

 

 

Submerged Arc Contact Nozzle Assembly

 

3+

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

System Interface to

K1795-xx

 

 

 

Control Cable (22 pin) from each Power Wave AC/DC 1000 to

 

3+

 

Power Source Cable

 

 

 

 

System Interface. Can be extended.

 

 

 

 

 

 

 

 

 

 

 

 

 

K1795-XX Cables

K2282-1

 

 

 

 

 

 

 

 

 

K1543-XX Arclink

 

 

 

 

 

 

 

 

 

 

DeviceNet

 

 

 

 

 

PLC Controller

Control Cable

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Arclink Input

 

 

 

 

 

User

 

 

 

 

 

 

 

 

 

 

 

Interface

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Master Input (S12)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Connects to

 

 

 

 

 

 

 

 

 

 

 

 

 

 

System

 

 

 

 

 

DeviceNet Cable

 

 

 

 

 

Interface

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Network

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Wire Feeder (14 Pin)

 

 

 

 

 

 

 

 

 

Wire Reel and

 

 

Arclink (5 Pin)

 

 

 

 

 

Electrode Studs

Mountings

 

 

 

 

DeviceNet (5 Pin)

 

 

 

 

 

 

 

 

 

(1)Work Cables

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Head

 

 

 

 

Work Studs

 

 

 

 

 

 

 

 

 

K231-XXX

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(1)Electrode Cables

 

 

 

 

 

 

 

 

 

21 Lead

 

 

K1785-XX Wire Feeder

 

 

 

 

 

 

67 Lead

 

 

Control Cables

 

 

 

 

 

 

 

 

 

14 Pin Connector

 

Electrode Sense Lead (67)

 

 

 

 

 

 

 

 

 

Work Piece

 

Work Sense Leads (21)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(1)Consult wth your Lincoln representative for recommended cable size.

Power Wave AC/DC 1000

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

[7]

 

www.lincolnelectric.com

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Lincoln Electric MC04-216 technical specifications AC/DC Submerged Arc Multi-Arc

MC04-216 specifications

The Lincoln Electric MC04-216 is an advanced multi-process welding machine, specifically designed for both professional welders and those who are new to the field. Standing out in the market, the MC04-216 offers exceptional versatility, enabling users to perform MIG, TIG, and stick welding with ease. It is a powerful, compact, and portable unit that brings reliability and efficiency to various welding applications.

One of the most notable features of the MC04-216 is its robust power output. With the capability to deliver up to 200 amps, this welding machine effectively handles a wide range of materials, including steel, stainless steel, and aluminum. This versatility makes it particularly effective for both light and heavy fabrication work, allowing for seamless transitions between different welding processes.

The MC04-216 is equipped with user-friendly digital controls, which enhance the welding experience for users at all skill levels. The intuitive interface simplifies the setup process, allowing for quick adjustments to voltage and wire feed speed settings. This feature is especially beneficial for beginners, who may find traditional analog settings daunting.

Additionally, the machine utilizes Lincoln Electric’s advanced Arc Control Technology. This innovation ensures a stable and smooth arc while minimizing spatter. It allows users to achieve superior weld quality, resulting in aesthetically pleasing and structurally sound joints. This technology is essential for maintaining consistency across different welding positions and techniques.

Another characteristic of the MC04-216 is its thermal overload protection, which prevents damage to the machine and enhances safety during prolonged welding operations. This protective feature automatically shuts down the machine when it starts to overheat, allowing users to focus on their work without worrying about equipment failure.

The MC04-216 is also designed with portability in mind. Weighing in at a manageable level, it includes a sturdy handle, making it easy to transport between job sites. Its compact design fits well in workshops with limited space, contributing to its usability in various environments.

To sum up, the Lincoln Electric MC04-216 is a multi-process welding machine that combines power, versatility, and user-friendly features. With advanced technologies that enhance weld quality and safety, it is an excellent choice for both professionals and hobbyists looking to achieve exceptional welding results.