A CLOSER LOOK

WHAT IS NEXTWELD®?

Nextweld integrates Lincoln’s technologies, process- es and products to create a comprehensive, flexible, user-friendly welding system that can increase efficiency and reduce fabrication costs. Waveform Control Technology™ and digital communications

provide the foundation for Nextweld innovations like Pulse-On- Pulse™, Power Mode™, STT® and ArcLink®. Look for Nextweld for ultimate arc control, high efficiency/reliability and seamless system integration.

Waveform Control Technology®

Driving Superior Welding Performance

Lincoln’s Waveform Control Technology controls and shapes the output waveforms

(or weld modes) to adapt to virtually any application, material or weld position. Waveform Control Technology makes it possible to take advantage of Lincoln Nextweld innovations like the STT Process using the STT II.

For more information see Nextweld Document NX-1.10

STT® (Surface Tension Transfer®) is a controlled GMAW short circuit transfer process that uses current controls to adjust the heat independent of wire feed speed, resulting in superior arc perform- ance, good penetration, low heat input control, and reduced spatter and fumes.

For more information see Nextweld

Document NX-2.20

Conventional CV short

STT using CO2

circuit transfer using CO2

and .045” solid wire.

and .045” solid wire.

Note reduced spatter and fume.

 

 

The STT Process

A. STT produces a uniform molten ball and maintains it

 

until the "ball' shorts to the puddle.

B. When the "ball" shorts to the puddle, the current is reduced to a low level allowing the molten ball to wet into the puddle.

C. Automatically, a precision PINCH CURRENT wave form is applied to the short. During this time, special circuitry determines that the short is about to break and reduces the current to avoid the spatter producing "explosion".

D. STT circuitry re-establishes the welding arc at a low current level.

A

B C D E

A

E. STT circuitry senses that the arc is re-established, and

 

 

 

 

 

 

automatically applies PEAK CURRENT, which sets the

 

 

 

 

 

 

proper arc length. Following PEAK CURRENT, internal

 

 

 

 

 

 

circuitry automatically switches to the BACKGROUND

 

 

 

 

 

 

CURRENT, which serves as a fine heat control.

 

 

 

 

 

 

Invertec® STT® II

 

 

 

 

 

 

 

 

 

 

 

 

[2]

www.lincolnelectric.com

 

 

 

 

 

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Lincoln Electric STT II dimensions What is NEXTWELD?, Waveform Control Technology