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ii

 

 

 

 

 

 

SAFETY

 

 

 

 

 

 

 

ii

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ELECTRIC SHOCK can kill.

 

 

 

 

ARC RAYS can burn.

 

3.a. The electrode and work (or ground) circuits

 

 

 

 

4.a. Use a shield with the proper filter and cover

 

are electrically “hot” when the welder is on.

 

 

 

 

 

 

 

 

 

 

plates to protect your eyes from sparks and

 

Do not touch these “hot” parts with your bare

 

 

 

 

 

the rays of the arc when welding or observing

 

skin or wet clothing. Wear dry, hole-free

 

 

 

 

 

open arc welding. Headshield and filter lens

 

gloves to insulate hands.

 

 

 

 

 

 

 

should conform to ANSI Z87. I standards.

3.b. Insulate yourself from work and ground using dry insulation.

 

4.b. Use suitable clothing made from durable flame-resistant

Make certain the insulation is large enough to cover your full

 

 

 

material to protect your skin and that of your helpers from

area of physical contact with work and ground.

 

 

 

the arc rays.

 

 

 

 

 

 

In addition to the normal safety precautions, if welding

 

4.c. Protect other nearby personnel with suitable, non-flammable

must be performed under electrically hazardous

 

 

 

screening and/or warn them not to watch the arc nor expose

conditions (in damp locations or while wearing wet

 

 

 

themselves to the arc rays or to hot spatter or metal.

clothing; on metal structures such as floors, gratings or

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

scaffolds; when in cramped positions such as sitting,

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FUMES AND GASES

 

kneeling or lying, if there is a high risk of unavoidable or

 

 

 

 

 

 

accidental contact with the workpiece or ground) use

 

 

 

 

 

can be dangerous.

 

the following equipment:

 

 

 

 

 

 

 

 

 

 

• Semiautomatic DC Constant Voltage (Wire) Welder.

 

 

 

 

 

5.a. Welding may

produce

fumes and gases

• DC Manual (Stick) Welder.

 

 

 

 

 

 

 

 

hazardous to health. Avoid breathing these

 

 

 

 

 

 

 

 

• AC Welder with Reduced Voltage Control.

 

 

 

 

 

fumes and gases.When welding, keep

 

 

 

 

 

 

 

 

 

 

 

 

 

your head out of the fume. Use enough

3.c. In semiautomatic or automatic wire welding, the electrode,

 

 

 

 

 

ventilation and/or exhaust at the arc to keep

 

 

 

fumes

and

gases

away from

the breathing

zone. When

electrode

reel,

welding head, nozzle

or

semiautomatic

 

 

 

 

 

 

welding

with

electrodes

which

require

special

welding gun are also electrically “hot”.

 

 

 

 

 

 

 

 

 

 

ventilation such as stainless or hard facing (see

 

 

 

 

 

 

 

 

 

 

 

3.d. Always be

sure

the

work

cable

makes

a

good electrical

 

 

 

instructions on

container

or MSDS) or

on

lead or

 

 

 

cadmium

plated

steel and

other metals

or

coatings

connection

with

the

metal

being

welded. The connection

 

 

 

 

 

 

which produce highly toxic fumes, keep exposure as

should be as close as possible to the area being welded.

 

 

 

 

 

 

low as possible and within applicable OSHA PEL and

 

 

 

 

 

 

 

 

 

 

 

3.e. Ground the work or metal to be welded to a good electrical

 

 

 

ACGIH TLV limits using local exhaust or mechanical ven-

 

 

 

tilation. In confined spaces or in some circumstances,

(earth) ground.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

outdoors, a respirator may be required. Additional pre-

 

 

 

 

 

 

 

 

 

 

 

3.f. Maintain the electrode holder, work clamp, welding cable and

 

 

 

cautions are also required when welding on galvanized

 

 

 

steel.

 

 

 

 

 

 

 

 

welding machine in good, safe operating condition. Replace

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

damaged insulation.

 

 

 

 

 

 

5. b. The operation of welding fume control equipment is affected

 

 

 

 

 

 

 

 

 

3.g. Never dip the electrode in water for cooling.

 

 

 

 

by various factors including proper use and positioning of the

 

 

 

 

equipment, maintenance of the equipment and the specific

 

 

 

 

 

 

 

 

 

 

 

3.h. Never simultaneously touch electrically

“hot” parts of

 

 

 

welding procedure and application involved. Worker expo-

 

 

 

sure level should be checked upon installation and periodi-

electrode holders connected to two welders because voltage

 

 

 

 

 

 

cally thereafter to be certain it is within applicable OSHA PEL

between the two can be the total of the open circuit voltage

 

 

 

 

 

 

and ACGIH TLV limits.

 

 

 

 

 

of both welders.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3.i. When working above floor level, use a safety belt to protect

 

5.c. Do not weld in locations near chlorinated hydrocarbon vapors

 

 

 

coming from degreasing, cleaning or spraying operations.

yourself from a fall should you get a shock.

 

 

 

 

 

 

 

 

The heat and rays of the arc can react with solvent vapors to

 

 

 

 

 

 

 

 

 

 

 

3.j. Also see Items 6.c. and 8.

 

 

 

 

 

 

 

form phosgene, a highly toxic gas, and other irritating prod-

 

 

 

 

 

 

 

ucts.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5.d. Shielding gases used for arc welding can displace air and

 

 

 

 

 

 

 

 

 

 

 

cause injury or death. Always use enough ventilation,

 

 

 

 

 

 

 

 

 

 

 

especially in confined areas, to insure breathing air is safe.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5.e. Read and understand the manufacturer’s instructions for this

 

 

 

 

 

 

 

 

 

 

 

equipment and the consumables to be used, including the

 

 

 

 

 

 

 

 

 

 

 

material safety data sheet (MSDS) and follow your

 

 

 

 

 

 

 

 

 

 

 

employer’s safety practices. MSDS forms are available from

 

 

 

 

 

 

 

 

 

 

 

your

welding distributor

or

from

the

manufacturer.

 

 

 

 

 

 

 

 

 

5.f. Also see item 1.b.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

INVERTEC® V450-PRO

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Lincoln Electric SVM199-A service manual Electric Shock can kill ARC Rays can burn, Can be dangerous

SVM199-A specifications

Lincoln Electric SVM199-A is a highly advanced welding machine that has garnered attention for its robust features and innovative technologies. This piece of equipment is tailored specifically for professionals in the welding industry, providing a range of functionalities that enhance productivity and efficiency.

One of the standout features of the SVM199-A is its Dual Voltage Input capability. This allows for flexibility in energy sources, making it suitable for a variety of job sites and applications. Users can easily switch between 208V and 230V, ensuring that they can operate efficiently regardless of the electrical setup available.

The machine is equipped with a powerful inverter-based design that significantly reduces its overall weight without compromising performance. This technology not only increases portability but also delivers greater energy efficiency, resulting in lower operational costs. The inverter design allows for quicker arc starts and smoother operation, which is especially beneficial for intricate welding tasks.

The SVM199-A boasts advanced digital controls that simplify the operation for both novice and experienced welders. The intuitive interface allows users to easily set and monitor welding parameters, facilitating optimal settings for various materials and thicknesses. This level of control ensures consistent weld quality and minimizes the risk of defects.

Another impressive characteristic of the SVM199-A is its multi-process functionality. It supports MIG, TIG, and Stick welding, making it versatile for various applications, from thin sheet metal work to heavy-duty repairs. This adaptability is ideal for contractors and welding professionals who often switch between different welding processes.

Additionally, the machine features a robust cooling system designed to prevent overheating during extended use. This capability not only prolongs the lifespan of the machine but also ensures reliable performance even in demanding conditions. The SVM199-A is built to withstand the rigors of frequent usage, emphasizing Lincoln Electric’s commitment to durability and quality.

Safety is paramount in welding operations, and the SVM199-A incorporates several safety features, including thermal overload protection and a protective housing design. These elements work together to safeguard both the machine and the operator, promoting a secure working environment.

In summary, Lincoln Electric's SVM199-A stands out in the welding equipment market due to its combination of advanced technology, user-friendly design, and exceptional performance capabilities. Whether for industrial applications or specialized projects, this machine is engineered to meet the rigorous demands of professionals, making it a valuable addition to any welding toolkit.