Manuals / Lochinvar / Household Appliance / Boiler

Lochinvar 399 - 800 Flue vent system and air piping, Check water system, Check expansion tank

Models: 399 - 800

1 44
Download 44 pages 18.95 Kb
Page 25
Image 25

Service Manual

2Maintenance (continued)

Flue vent system and air piping

1.Visually inspect the entire flue gas venting system and air piping for blockage, deterioration or leakage. Repair any joints that show signs of leakage. Verify that air inlet pipe is connected and properly sealed.

2.Verify that boiler vent discharge and air intake are clean and free of obstructions.

￿WARNING Failure to inspect for the above conditions and have them repaired can result in

severe personal injury or death.

Check water system

1.Verify all system components are correctly installed and operational.

2.Check the cold fill pressure for the system. Verify it is correct (must be a minimum of 12 psi (82.7 kPa)).

3.Watch the system pressure as the boiler heats up (during testing) to ensure pressure does not rise too high. Excessive pressure rise indicates expansion tank sizing or performance problem.

4.Inspect automatic air vents and air separators. Remove air vent caps and briefly press push valve to flush vent. Replace caps. Make sure vents do not leak. Replace any leaking vents.

Check expansion tank

1.Expansion tanks provide space for water to move in and out as the heating system water expands due to temperature increase or contracts as the water cools. Tanks may be open, closed or diaphragm or bladder type. See Section 6 - Hydronic Piping of the Knight XL Installation and Operation Manual for suggested best location of expansion tanks and air eliminators.

￿WARNING

￿WARNING

Safety relief valves should be re-inspected

AT LEAST ONCE EVERY THREE YEARS, by a licensed plumbing contractor or authorized inspection agency, to ensure that the product has not been affected by corrosive water conditions and to ensure that the valve and discharge line have not been altered or tampered with illegally. Certain naturally occurring conditions may corrode the valve or its components over time, rendering the valve inoperative. Such conditions are not detectable unless the valve and its components are physically removed and inspected. This inspection must only be conducted by a plumbing contractor or authorized inspection agency – not by the owner. Failure to re-inspect the boiler relief valve as directed could result in unsafe pressure buildup, which can result in severe personal injury, death, or substantial property damage.

Following installation, the valve lever must be operated AT LEAST ONCE A YEAR to ensure that waterways are clear. Certain naturally occurring mineral deposits may adhere to the valve, rendering it inoperative. When manually operating the lever, water will discharge and precautions must be taken to avoid contact with hot water and to avoid water damage. Before operating lever, check to see that a discharge line is connected to this valve directing the flow of hot water from the valve to a proper place of disposal. Otherwise severe personal injury may result. If no water flows, valve is inoperative. Shut down the boiler until a new relief valve has been installed.

Check boiler relief valve

1.Inspect the relief valve and lift the lever to verify flow. Before operating any relief valve, ensure that it is piped with its discharge in a safe area to avoid severe scald potential. Read Section 6 - Hydronic Piping of the Knight XL Installation and Operation Manual before proceeding further.

2.After following the above warning directions, if the relief valve weeps or will not seat properly, replace the relief valve. Ensure that the reason for relief valve weeping is the valve and not over-pressurization of the system due to expansion tank waterlogging or undersizing.

25

Page 24 Page 26
Page 25
Image 25
Lochinvar 399 - 800 Flue vent system and air piping, Check water system, Check expansion tank, Check boiler relief valve
Page 24 Page 26

399 - 800 specifications

Lochinvar is known for its cutting-edge water heating and boiler systems, and the Lochinvar 399 - 800 series is no exception. Specifically designed for commercial applications, this series brings advanced technology and engineering to the forefront of hydronic heating solutions.

One of the standout features of the Lochinvar 399 - 800 series is its impressive efficiency. Equipped with a condensing design, these boilers utilize high-efficiency stainless steel heat exchangers that allow for maximum heat transfer while minimizing energy consumption. With an impressive thermal efficiency of up to 96%, the Lochinvar 399 - 800 series stands out in its class, offering significant energy savings and reduced operational costs over time.

Another key characteristic of this series is its robust construction. Designed with longevity in mind, the boilers are built using high-quality materials that withstand extreme temperatures and pressures. The stainless steel design not only enhances durability but also combats corrosion, ensuring a long service life and reduced maintenance costs for users.

The Lochinvar 399 - 800 series also incorporates advanced control technologies. With its intuitive control system, users can easily adjust and monitor heating parameters, ensuring optimal performance and comfort. The integrated Control Wizard feature simplifies the setup process, allowing for quick commissioning and troubleshooting. Additionally, the optional Lochinvar SMART CONTROL technology provides remote monitoring capabilities, allowing operators to keep track of system performance from anywhere.

Versatility is another hallmark of the Lochinvar 399 - 800 series. These boilers come in a range of sizes, with the ability to modulate output based on real-time heating demands. This flexibility ensures that systems can operate efficiently under varying load conditions, making them ideal for schools, hospitals, and commercial buildings requiring consistent hot water availability.

In summary, the Lochinvar 399 - 800 series exemplifies modern boiler technology, combining energy efficiency, durability, advanced controls, and versatility. As businesses and facilities seek to enhance their heating systems, the Lochinvar 399 - 800 offers a reliable and forward-thinking solution for today's energy-conscious environment. Investing in this state-of-the-art boiler system not only improves comfort but also fosters sustainability and cost-effectiveness in commercial heating applications.