Copper-fin II/IIE Boiler, Water Heater and Pool Service Manual

3 Troubleshooting (continued)

Table 3E (continued from previous page) Troubleshooting Chart - Fault Messages Displayed on Operator Interface

FAULT

DESCRIPTION

CORRECTIVE ACTION

 

 

 

 

 

 

The unit was running and lost the flame signal.

• Inspect igniter and associated wiring for damage and

 

 

connection. Reference page 25 of this manual for

 

 

removal and cleaning procedure. Replace if

 

 

necessary.

 

 

 

 

 

 

 

• Check for proper electrical grounding of unit.

 

 

 

 

• Check incoming supply gas pressure. Refer to the

No Flame

 

Gas Connections Section of the Installation and

 

Operation Manual for detailed information concerning

Running

 

the gas supply.

 

 

 

 

(Will require a manual

 

• Verify that

the

tube from

the gas valve

to

the

reset once the condition

 

 

combustion

air

chamber is

connected and

is

not

has been corrected. Press

 

 

damaged.

 

 

 

 

 

the RESET button on the

 

 

 

 

 

 

 

 

 

 

 

 

 

SMART SYSTEM display

 

• Verify that the vent/air intake pipes are installed

to reset.)

 

correctly and there are no obstructions.

 

 

 

 

• Refer to the Checking Manifold Gas Pressure and

 

 

Combustion Analysis Procedure on pages 27 and 28

 

 

of this manual for the proper settings.

 

 

 

 

• Inspect the burners. Reference pages 26 and 27

 

 

of this manual for removal and cleaning procedures.

 

 

Replace if necessary.

 

 

 

 

 

• Replace the main control board.

 

 

 

 

 

 

The outlet water temperature has exceeded the

• Verify that the system is full of water and that all air

 

setting of the automatic reset high limit.

has been properly purged from the system.

 

 

 

 

• Verify that the appliance is piped properly into the

 

 

heating system. Refer to the Water Connections

 

 

Section of the Installation and Operation Manual for

 

 

the proper piping methods for the Copper-fin.

 

 

 

 

• Check 120 VAC to boiler pump motor on a call for

 

 

heat. If voltage is not present, check wiring back

 

 

to the main control board. Replace the main

 

 

control board if necessary.

 

 

 

Auto Reset

 

• If 120 VAC is present on a call for heat and the

High Limit

 

pump is not operating, replace the pump.

 

 

 

 

• If the system pump is a variable speed pump,

 

 

ensure that the system flow is not less than the

 

 

boiler flow.

 

 

 

 

 

 

 

• Check temperature setting of the main control

 

 

board.

 

 

 

 

 

 

 

• Check resistance of water sensors and compare to

 

 

Table 3B on page 33 of this manual. Replace

 

 

sensor if necessary.

 

 

 

 

 

• Replace outlet sensor.

 

 

 

 

 

 

 

 

 

 

 

37

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Lochinvar 502 - 2072, 402 - 2072 service manual No Flame, Running, Auto Reset, High Limit

502 - 2072, 402 - 2072 specifications

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