P 2/ 11

Repair

CAUTION: Repair the machine in accordance with “Instruction manual” or “Safety instructions”.

[1] NECESSARY REPAIRING TOOLS

Code No.

Description

Use for

1R029

Bearing Setting Pipe 23-15.2

Pressing Bearing case complete, when assembling it to DC Motor

1R032

Bearing Setting Plate 8.2

Supporting DC Motor, when assembling it to Bearing case complete

1R258

V Block

Supporting DC Motor, when assembling it to Bearing case complete

1R269

Bearing Extractor

Separating DC Motor from Bearing case complete

 

 

 

1R274

Type 72 Field Insert Jig

Supporting DC Motor, when assembling it to Bearing case complete

 

 

 

1R291

Retaining Ring S & R Pliers

Removing /assembling Retaining ring S-6

[2] LUBRICATION

Apply Makita grease N. No.1 to the following portions designated with the black triangle to protect parts and product from unusual abrasion.

Item No.

Description

 

Portion to lubricate

Amount

20

Push plate

Both side

 

a little

 

 

 

 

 

21

Balance plate

The portion that

23 Gear complete contacts

a little

 

 

 

 

 

22

Pin 3

Whole portion

 

a little

23

Gear complete

Gear teeth and Armature gear in Bearing case complete and Balance plate

Approx. 3 g

 

 

 

 

 

25

Slider guide

Hole where 27

Slider reciprocates

a little

 

 

 

 

27

Slider

Elliptic hole where 37 Collar sleeve moves

a little

 

 

 

 

 

33

Slider support

Hole where 27

Slider reciprocates

a little

 

 

 

 

 

37

Collar sleeve

Whole portion

 

a little

 

 

 

 

 

42

Retainer complete

The portion that

20 Push plate contacts

a little

 

 

 

 

 

DC Motor

Bearing case

 

complete

Pin

Dust seal

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Makita JV100D, VJ01 dimensions Necessary Repairing Tools