P 4/ 11

Repair

[3]DISASSEMBLY/ASSEMBLY

[3]-2. Reciprocating Mechanism

DISASSEMBLING

(1)Separate Housing R from Housing L (Fig. 2).

(2)Now, Reciprocating mechanism can be disassembled (Fig. 4).

Fig. 4

1. Remove Leaf spring.

Leaf spring

2.Turn DC motor shaft to move Collared sleeve 4 up to the top position of Slider’s elliptical hole.

Slider

 

Collared

 

sleeve 4

Housing L

3.A space for removing Slider from Collared sleeve 4 is secured.

Collared sleeve 4

4. Remove Slider section from the

5 . Remove Collared sleeve 4.

Collared sleeve 4.

Slider section

Slider

Collared sleeve 4

Collared sleeve 4

6 . Remove Retaining ring S-6 with 1R291.

Retaining ring S-6

Note;

Retaining ring S-6 is deformed in this step. Do not re-use it.

7.Now, remove Gear complete and Pin 3.

Pin 3

Gear complete

8. Remove Balance plate and Push plate

 

9. Remove DC motor from Bearing

from Bearing case complete.

 

case complete with 1R269.

Bearing case

complete Balance plate

Push plate

Dust seal

Bearing case

 

complete

DC motor

 

Page 4
Image 4
Makita JV100D, VJ01 dimensions Reciprocating Mechanism