Makita RZ 100 Preparing Motor Housing, Preparing the Base, See other side to finish installation

NOTE: Check Off Each Step When Done Makita 3612 Series Page 26

Router Raizer Parts Required: ( see page 1) #1, #2, #4, #7, #11, #12, #13, #14, ( three #15 ) #16, #18, #19, #21, #22, #23, #24, #25, #26, #27, #28, #29, ( #30, #31, #46 for router table installation ).

fig 1

Height Knob

Height Rod

Height Rod

Hole Drill to 1/2"

Motor Housing

fig 3	#19 Short Drive Nut
	Small Shoulder
	#18 Drive Nut
	Washer
	A
	#19 Short Drive
	Nut
Housing	#18 Drive Nut Washer
	Height Rod Hole Drill to 1/2"
	#16 Housing Bushing
Motor
	Final Position
	Post
	Bushing
	Apply Light
	Film Of STP®

Place #16 threads up on

#1 mainshaft then pull #16

into final position #1 mainshaft

TOP	PlungeFig 4
Height rod
	Post
	Original Steel
Turret	Bushing
Stop
	# 2 Green
	Drive Pin
	Height rod
Subbase	roll pin

TOP	Fig 6
	Plunge
	Post
Turret	#12 Green
Stop	Bushing
	# 2 Green
	Drive Pin
#4 Rollpin’s

1. Cut #1 mainshaft to 10, 1/8" overall length and debur cut end. Set aside to install later.

Preparing Motor Housing	fig 2	Hammer
1. Using ( fig 1 ) plunge router down and engage plunge lock.		Wood Block
Remove height knob from height rod.
2. Stand router upright, grasp both handles, release plunge lock		OriginalSteel
and lift motor to clear plunge springs. Remove and set aside
		Spring Guide
plunge springs with the Original steel spring guide in top of non
turret side post.		Height Rod
3. Select a 1/2" drill bit and drill. Using (fig’s 1 & 3 ) drill the motor
housing height rod hole to 1/2".
4. Select #1 mainshaft, #16 housing bushing, #18 drive nut
washer, #19 short drive nut. Using ( fig 3 ), drop #16 housing
bushing threads up onto #1 mainshaft. Start #1 mainshaft into
bottom of housing and push up through drille hole. Grasp top
of #1 mainshaft and pull #16 bushing into final position. Drop
#18 washer then #19 nut onto #1 mainshaft, and tighten #19
nut onto #16 bushing using 11/16" wrench. Remove #1 main-		Steel Bushing
shaft
NOTE: #18 washer must fit on small shoulder #19 nut compare
to inset A ( fig 3 )		Turret
Tip: If #19 nut will not tighten insert long flat blade screwdriver
from bottom into post bore to wedge #16 housing bushing
while tightening #19 short nut
5. Using ( fig 3 ) clean inside all post bushings. Apply a light film	Wood Block		5/8" Hole
of STP￿® motor oil treatment. This lubricants anti-friction properties provides the
smoothest possible plunge action, and helps prevent binding and chattering during use.

Preparing the Base

1.Select: hammer, #2 green drive pin. Using ( fig 4 ) remove round subbase.

Line #2 green drive pin up with the height rod roll pin and drive roll pin from base. Note: this roll pin can drive out hard, and may require re-straightening of #2 drive pin.

2.Prepair a wood block approx. 3/4" X 8" X ￿4" with a 5/8" hole drilled 1" from one end. Using ( fig’s 2 & 4 ) stand base upright with height rod bushing centered over 5/8" hole. Place scrapwood block on top of height rod, drive height rod and bushing down out of the post. Store height rod pin, height rod and bushing, and height knob.

3.Select #12 green nylon bushing. Using ( fig 5 ) turn base upside down with posts on scrap peice of wood. Drive #12 green bushing into bottom of turret side post until flush with bottom edge of post. Note: this bushing drives in hard, sanding a slight chamfer on one end of the bushing aids in installation. The post can be removed from the base to install this bushing. Once installed drill hole through # 12 green bushing to 21/64" or ream with 5/16" bit until #1 mainshaft head spins free when placed into bushing.

Note: the following step secures the post and #12 green bushing to the base using two roll pins. Both roll pins are installed from the outside of the base, and cannot extend into the green bushing bore shown dotted lines ( fig 6 ) If #4 green roll pins extend into bore, insert a screwdriver into bottom of bushing bore and push pins flush.

4.If post was removed for step 3. Replace post, Using ( fig 5 ) line up the post rollpin hole with the rollpin hole through the base. If post was not removed make sure the rollpin

holes are lined up. The green bushing driven in must be drilled for the roll pins,Using a 13/64" twist drill, drill straight through original rollpin hole and bushing.

Note: this is easily done with a hand drill, when drilling the bit will center itself on the inside rollpin hole,

5. Select two #4 green roll pins and #2 green drive pin.	Fig 5
Using ( fig 6 ) place one green roll pin into hole, drive	Plunge Post
in until flush with outside of base. Align #2 green
drive pin with roll pin, and drive through original
steel bushing to opposite side. Check and adjust	#12 Green
this roll pin to be flush inside bushing bore. Start
second green roll pin into base, drive in leaving	Bushing
1/8" exposed. Check bore and adjust if necessary.
See other side to finish installation	Align post and base rollpin holes
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	Drill completely through using 13/64" bit
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