Makita RZ 100 Makita, Series, Sub-base Plate or Router Table Insert Plate Installation

Access hole Drill 3/4"

Page 27 Makita 3612		6. Select #1 mainshaft, #7 brass washer, #13 hollow spring guide #14, 3/16"steel washer, #15 one retainer,
	Series	#29 speed wrench. Cut #1 mainshaft to 10 1/8" overall length, and debur cut end. Using ( fig 7 ) Grease
		both sides of #7 brass washer with included red grease. Slide #7 down #1 mainshaft. From bottom of base
fig 8		slide #1mainshaft through #12 green bushing. Place base upright. Drop ( #14 ) 3/16" washer down #1 main-
		shaft. Set #15 retainer, teeth up on top of #1 mainshaft. Use #13 hollow guide with flange up to start and
	#13 Hollow	push #15 retainer down the shaft and into the post. When the hollow guides flange
	Spring Guide	meets top of post, set end of #29 speed wrench or screwdriver on flange and
			fig 7
		push guide into post until tight. Remove #13 hollow spring guide.
		Check end play of #1 mainshaft,retighten if necessary.

Original Steel	Reassembling Router ( Plunge Springs Must be Installed )
Spring Guide	1. Stand base upright, using ( fig 8 ) replace both plunge springs. Place #13 hollow
				Teeth
	spring guide in the top of #1 mainshaft spring. Place original steel spring guide in			Up
	top of other spring. Caution: Do not assemble router without plunge springs and			#29 Speed
	guides Installed.			Wrench
	2. Unlock plunge lock. Grasp router handles and guide spring into motor housing.
	Slowly lower the motor housing. Aligning #1 mainshaft through #19 short drive
#26 Top Drive	fig 9	nut. Plunge the router and engage plunge lock.
#27 Yellow Set		3. Select #11 blue bushing, ( Two #15 retainers ) #21 lead screw,		#13 Hollow
	#15 Two
Screw		#22 rapid collar, #23 O-ring, #24 thumb screw, #25 black set		Spring Guide
	Retainers
		screw, #26 top drive, #27 yellow set screw, #28 allen wrench,		Flange Up
	#24 Thumb	red grease. Using ( fig 9 ) place grease on threads of #21 lead-
#22 Rapid Collar		screw, Place lead screw down #1 mainshaft and thread into
	Screw
		#19 short nut until one inch of mainshaft extends above head
	#23 O-Ring			#15 One
		of #21 lead screw. Alignment of #1mainshaft and #21 screw
		hex is required ( fig 10 ).		Retainer
		Tip: # 29 speed wrench can be used to speed threading.		#14 Steel 3/16"
	#21 Lead Screw	Note for step 4. On most Makita 3612 routers. #23 O-ring and		Washer
		#24 thumb screw will not clear the case. Substitute #25 black set		#12 Green
	#19 Short Drive	screw and # 28 allen wrench. Install into #22 rapid collar.		Bushing
		If #24 Thumb screw is preferred, Notching of the motor housing
	Nut			#7 Brass
		and brush cover will be required.
#15 retainer clip				Washer
		4. Place # 25 set screw into #22 rapid collar. Place rapid collar		#1
install teeth up
	#18 Drive Nut	onto #1 mainshaft 1/2" from top of mainshaft to top of rapid		Mainshaft
		collar and tighten. Release plunge lock and slowly raise the router until lead screw
	Washer	contacts the rapid collar.If the collar moves, reset to 1/2". Place one #15 retainer teeth up
	#16 Housing	on top of #1mainshaft, using #11 blue bushing as installation tool, push retainer into
		contact with collar, repeat with second #15 retainer and push flush with first retainer.
	Bushing
		Return #11 blue bushing to box. Place #26 top drive onto #1 mainshaft until it contacts
	#13Hollow	retainer clip, Thread #27 yellow set screw into #26 top drive using #28 allen wrench and
	Spring Guide	tighten.
		Sub-base Plate or Router Table Insert Plate Installation
		1. Use #46 locating pin to locate the Router Raizer access hole on the original subbase or
		router table. For detailed instructions see page 4. Drill original subbase hole to 3/4"
		( fig 11 ). For router table installation see 3/4" pocket or 8" X 8" black rubber spacer
		pages4,5,6.
		2. See pages 4,5,6, for further instruction, #30 dust cover insert and #31 dust cover, are
		table insert only. Drill a 1/2" hole through insert plate at the Router Raizer access point
		and press #30 in from top until flush. # 31 sets in #30 and is removed during adjustments
		with magnet on back edge of # 29
		speed handle. These components
		keep dust from entering the	fig 11 Locate raizer access point on original subbase.
		Router Raizer hex drive.
			Drill a 3/4" hole through subbase

#15 One Retainer

#14 Steel 3/16"

Washer

#12 Green Bushing

#4 Two Green

Rollpins

#7 Brass Washer

#1 Mainshaft

3.Periodic inspection and re-greasing of #21 lead screw is recommended.

fig 10

Top veiw of #21 lead screw and #1 main- shaft through center.

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