Recoil-Start 2Electric-Start | Miller Electric Blue Star 3500

6-2. Controls (Honda-Powered Units) (See Section 6-3)

Recoil-Start

2Electric-Start

60 Hz

802 099-A / 802 100-A / 953T-5-4

OM-498 Page 18

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Miller Electric Blue Star 3500 manual Controls Honda-Powered Units See Section, Recoil-Start 2Electric-Start

Contents

Processes OM-498Description From Miller to You Table of Contents Page Symbol Usage Arc Welding Hazards Engine Hazards Compressed Air Hazards EMF Information Principal Safety StandardsCalifornia Proposition 65 Warnings Radiation can cause interference UN Choc Électrique peut tuer Signification des symboles− Consignes DE Sécurité − Lire Avant Utilisation LES Fumées ET LES GAZ peuvent être dangereux DES Pièces Chaudes peuvent provoquer des brûlures graves LE Soudage peut provoquer un in- cendie ou une explosionDES Particules Volantes peuvent blesser les yeux LE Bruit peut affecter l’ouïe LA Chaleur DU Moteur peut pro- voquer un incendie ’EXPLOSION DE LA Batterie peutDES Organes Mobiles peuvent provoquer des blessures ’AIR Comprimé peut provoque r des blessures Principales normes de sécurité Information sur les champs électromagnétiques Weld, Power, And Engine Specifications − SpecificationsSymbol Definitions − Definitions Dimensions Dimensions, Weights, And Operating AnglesFuel Consumption Kohler-Powered Units Weight Kohler-Powered Units Duty Cycle Fuel Consumption Honda-Powered UnitsExceeding duty cycle can damage unit and void warranty 100% Duty Cycle at 80 Amperes CC/DC Generator Power Curve Volt-Ampere Curves Installing Welding Generator − InstallationGrounding Generator To Truck Or Trailer Frame Grounding Generator When Supplying Building Systems Use ground device as stated in electrical codes + − Engine Prestart Checks Honda-Powered UnitsConnecting The Battery Honda Electric-Start Models Only Oil Connecting To Weld Output Terminals Selecting Weld Cable Sizes 60 Hz Controls Kohler-Powered Units− Operating the Welding Generator Choke Control Lever Controls Honda-Powered Units See Section Recoil-Start 2Electric-Start Description Of Controls Honda-Powered Units See Section Work like a Pro − Operating Auxiliary Equipment Generator Power Panel 495 218 USA120 V x 10 a + 240 V x 9 a = 3.5 kVA/ KW OM-498 Canada South Africa South America Optional Generator Power PanelsGenerator Power Panel 495 Australia Europe Asia Generator Power Panel Ratings It exceeds 3500W Plex receptacle shares a load with Plug Wired For 120/240Wire Load One half of the 240 V receptacle − Maintenance Maintenance Label Overload Protection Honda-Powered Units Only Top View Idle Speed Adjustment Adjusting Engine Speed Kohler-Powered UnitsWeld/Power Speed Adjustment Stop engine. Close fuel valve Top View Stop engine. Close fuel valve Adjusting Engine Speed Honda-Powered UnitsThrottle Control Lever Adjustment Screw Tools Needed 3/8 Generator Power − TroubleshootingTroubleshooting Welding Engine Check battery voltage Honda electric-start models onlyViscosity oil for operating temperature Make starting difficult − Electrical Diagrams Circuit Diagram For Welding Generator Wiring Diagram For Generator Power Panels 1 Wiring Diagram For Generator Power Panels 2 Selecting Equipment − Generator Power GuidelinesOM-491 Earth ground if supplying Grounding When Supplying Building SystemsHow Much Power Does Equipment Require? Volts 115 Amps Resistive Load Industrial Motors Rating Starting Watts Running Watts Approximate Power Requirements For Industrial MotorsApproximate Power Requirements For Farm/Home Equipment Farm/Home Equipment Rating Starting Watts Running Watts Approximate Power Requirements For Contractor Equipment Contractor Rating Starting Watts Running Watts Single-Phase Induction Motor Starting Requirements Power Required To Start MotorHow Much Power Can Generator Supply? KVA/HP x HP x Typical Connections To Supply Standby Power Selecting Extension Cord Use Shortest Cord Possible Current Load Watts Amperes Weld current starts when electrode touches work- piece Stick Welding Procedure− Stick Welding Smaw Guidelines Striking an Arc − Scratch Start Technique Electrode and Amperage Selection ChartStriking an Arc − Tapping Technique Positioning Electrode Holder Poor Weld Bead CharacteristicsGood Weld Bead Characteristics 10-30 9090 End View of Work Angle Conditions That Affect Weld Bead Shape Electrode Movement During Welding Tee Joint Butt JointsLap Joint 16 in 1.6 mm Tack Welds Weld Test Troubleshooting − PorosityTroubleshooting − Excessive Spatter Possible Causes Corrective Actions Troubleshooting − Lack Of Penetration Troubleshooting − Incomplete FusionTroubleshooting − Excessive Penetration Troubleshooting − Waviness Of Bead Troubleshooting − Burn-ThroughTroubleshooting − Distortion − Parts List 31−Fig Dia Part Canada Generator Power Panel 495 Generator Power Panel 495 315 USAGenerator Power Panel 495 South Africa Australia Europe America Generator Power Panel 495 253 South Africa Generator Power Panel 495 218 USAGenerator Power Panel 495 279 Canada Generator Power Panel 495 289 Australia Work like a Pro Page Material Thickness Reference Chart TM-188 304 Invision 354MP Your distributor also gives ServiceSupport Your distributor and/or equipment manufacturer’s Miller Electric Mfg. CoFor assistance in filing or settling claims, contact Transportation Department