Miller Electric Blue Star 3500 manual

201 026-A

Figure 10-2. Wiring Diagram For Generator Power Panels (1 Of 2)

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OM-498 Page 31

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Miller Electric Blue Star 3500 manual Wiring Diagram For Generator Power Panels 1

Contents

Description OM-498Processes From Miller to You Table of Contents Page Arc Welding Hazards Symbol Usage Engine Hazards Compressed Air Hazards Radiation can cause interference Principal Safety StandardsCalifornia Proposition 65 Warnings EMF Information LES Fumées ET LES GAZ peuvent être dangereux Signification des symboles− Consignes DE Sécurité − Lire Avant Utilisation UN Choc Électrique peut tuer LE Bruit peut affecter l’ouïe LE Soudage peut provoquer un in- cendie ou une explosionDES Particules Volantes peuvent blesser les yeux DES Pièces Chaudes peuvent provoquer des brûlures graves ’AIR Comprimé peut provoque r des blessures ’EXPLOSION DE LA Batterie peutDES Organes Mobiles peuvent provoquer des blessures LA Chaleur DU Moteur peut pro- voquer un incendie Information sur les champs électromagnétiques Principales normes de sécurité − Definitions − SpecificationsSymbol Definitions Weld, Power, And Engine Specifications Weight Kohler-Powered Units Dimensions, Weights, And Operating AnglesFuel Consumption Kohler-Powered Units Dimensions 100% Duty Cycle at 80 Amperes CC/DC Fuel Consumption Honda-Powered UnitsExceeding duty cycle can damage unit and void warranty Duty Cycle Volt-Ampere Curves Generator Power Curve Grounding Generator To Truck Or Trailer Frame − InstallationInstalling Welding Generator Use ground device as stated in electrical codes Grounding Generator When Supplying Building Systems Oil Engine Prestart Checks Honda-Powered UnitsConnecting The Battery Honda Electric-Start Models Only + − Selecting Weld Cable Sizes Connecting To Weld Output Terminals Choke Control Lever Controls Kohler-Powered Units− Operating the Welding Generator 60 Hz Recoil-Start 2Electric-Start Controls Honda-Powered Units See Section Work like a Pro Description Of Controls Honda-Powered Units See Section 120 V x 10 a + 240 V x 9 a = 3.5 kVA/ KW OM-498 Generator Power Panel 495 218 USA− Operating Auxiliary Equipment Australia Europe Asia Optional Generator Power PanelsGenerator Power Panel 495 Canada South Africa South America It exceeds 3500W Generator Power Panel Ratings One half of the 240 V receptacle Plug Wired For 120/240Wire Load Plex receptacle shares a load with − Maintenance Overload Protection Honda-Powered Units Only Maintenance Label Stop engine. Close fuel valve Top View Adjusting Engine Speed Kohler-Powered UnitsWeld/Power Speed Adjustment Top View Idle Speed Adjustment Tools Needed 3/8 Adjusting Engine Speed Honda-Powered UnitsThrottle Control Lever Adjustment Screw Stop engine. Close fuel valve Welding − TroubleshootingTroubleshooting Generator Power Make starting difficult Check battery voltage Honda electric-start models onlyViscosity oil for operating temperature Engine Circuit Diagram For Welding Generator − Electrical Diagrams Wiring Diagram For Generator Power Panels 1 Wiring Diagram For Generator Power Panels 2 OM-491 − Generator Power GuidelinesSelecting Equipment Volts 115 Amps Resistive Load Grounding When Supplying Building SystemsHow Much Power Does Equipment Require? Earth ground if supplying Farm/Home Equipment Rating Starting Watts Running Watts Approximate Power Requirements For Industrial MotorsApproximate Power Requirements For Farm/Home Equipment Industrial Motors Rating Starting Watts Running Watts Contractor Rating Starting Watts Running Watts Approximate Power Requirements For Contractor Equipment KVA/HP x HP x Power Required To Start MotorHow Much Power Can Generator Supply? Single-Phase Induction Motor Starting Requirements Typical Connections To Supply Standby Power Current Load Watts Amperes Selecting Extension Cord Use Shortest Cord Possible − Stick Welding Smaw Guidelines Stick Welding ProcedureWeld current starts when electrode touches work- piece Striking an Arc − Tapping Technique Electrode and Amperage Selection ChartStriking an Arc − Scratch Start Technique 10-30 9090 End View of Work Angle Poor Weld Bead CharacteristicsGood Weld Bead Characteristics Positioning Electrode Holder Electrode Movement During Welding Conditions That Affect Weld Bead Shape 16 in 1.6 mm Tack Welds Butt JointsLap Joint Tee Joint Possible Causes Corrective Actions Troubleshooting − PorosityTroubleshooting − Excessive Spatter Weld Test Troubleshooting − Excessive Penetration Troubleshooting − Incomplete FusionTroubleshooting − Lack Of Penetration Troubleshooting − Distortion Troubleshooting − Burn-ThroughTroubleshooting − Waviness Of Bead 31−Fig − Parts List Dia Part Europe America Generator Power Panel 495 Generator Power Panel 495 315 USAGenerator Power Panel 495 South Africa Australia Canada Generator Power Panel 495 289 Australia Generator Power Panel 495 218 USAGenerator Power Panel 495 279 Canada Generator Power Panel 495 253 South Africa Work like a Pro Page TM-188 304 Invision 354MP Material Thickness Reference Chart Support ServiceYour distributor also gives Transportation Department Miller Electric Mfg. CoFor assistance in filing or settling claims, contact Your distributor and/or equipment manufacturer’s