Miller Electric Engine-Driven Welder/ AC Generator/Air Compressor manual

Big Blue Air Pak	Issued October 2008 • Index No. ED/10.5
®	™
	Engine-Driven Welder/
	AC Generator/Air Compressor

Quick Specs

Heavy Industrial Applications

Railroad Maintenance

Mining Maintenance

Maintenance and Repair Rigs

Processes

Stick (SMAW)

MIG (GMAW)

Flux Cored (FCAW)

Submerged Arc (SAW)

AC TIG (GTAW)*

DC TIG (GTAW)

Stud Welding — 1/2 in (12.7 mm) Air Plasma Cutting

with Optional Spectrum Models Air Carbon Arc (CAC-A)

1/2 in (12.7 mm) Carbons Battery Charging/Jump-Starting* Air Compressor

Output Range

DC Stick 45–750 A	MIG/FCAW 14–40 V
DC TIG 20–450 A	AC 20–575 A*

Battery Charge 12/24 V, 50–750 A*

*Deluxe Model Only.

Weld Output Rated at 104°F (40°C)

Stick 600 A, 44 V, 26.4 kW, 40% Duty Cycle Stick 550 A, 42 V, 23.1 kW, 60% Duty Cycle MIG/FCAW 500 A, 40 V, 20 kW, 100% Duty Cycle AC TIG 400 A, 26 V, 10.4 kW, 100% Duty Cycle*

Air Compressor 100 PSI, 60 CFM, 100% Duty Cycle

Generator Output Rated at 104°F (40°C)

5,500 Watts Peak — 4,000 Watts Continuous

20,000 Watts 3-Phase/12,000 Watts 1-Phase

Continuous*

Accu-Rated™– Not Inflated

Generator Power

The Power of Blue.
®
		turbocharged four-cylinder diesel
	engine provides ample power at high altitudes.
Welder/generator/air compressor.

One machine that will do it all. Designed and built to be the most reliable high- output system in the world.

ultra-reliable industrial rotary screw air compressor. Belt-driven with automatic belt tensioner with a life expectancy of 30,000 hrs.

Independent compressor controls. On/off switch for applications not requiring compressed air. At idle speed will produce 100 PSI at 40 CFM.

Weatherproof Lexan® nameplate resists cracking and fading, and is color-coded for ease of operation.

Enclosed robust case design protects internal components from impact and allows air flow to cool and prolong the life of the engine. Also reduces sound levels.

GFCI receptacle as required on most job sites to protect operators from electrical hazards.

Low maintenance with easy single-side access to engine and 500 hour oil changes for both engine and compressor.

Quiet at only 70 dB (95 Lwa) when idle, 79 dB (104 Lwa) at maximum output. Improves work site communications.

Improved!

Maintenance Displays!

Welder/Generator/Air Compressor is warranted

by Miller for 3 years, parts and labor. Engine is warranted by Deutz for 3 years.

NEW! Meter maintenance display

•Hour meter function

•Oil Change interval

•Diesel: High coolant temperature and low oil pressure shutdowns

•Diesel: Low fuel shutdown — engine shuts down before system runs out of fuel making restarts easy

Hot Start™ provides positive stick electrode starts to make it easy to start all types of electrodes.

Arc-Drive makes welding easy. Automatically enhances Stick welding, especially on pipe, by focusing the arc and preventing the electrode from going out.

Optional AC/DC/battery charge/ jump-startfor AC TIG welding and 12 or 24 volt batteries. Simply select the battery voltage and connect cables to the separate battery output studs.

(High-frequency unit required for AC TIG.)

Miller Electric Mfg. Co.	International Headquarters	Web Site
An Illinois Tool Works Company	Phone: 920-735-4505	www.MillerWelds.com
1635 West Spencer Street	USA FAX: 920-735-4134
Appleton, WI 54914 USA	Canadian FAX: 920-735-4169
	International FAX: 920-735-4125