3-4. Installing Wiring Harness Tab Connectors

NOTE

Disconnect vehicle wiring harness plug from trailer wiring connector before beginning installation. Use wiring harness tab connectors only with insulated wires.

 

 

1

Connector

1

3

2

Run Wire

 

 

 

 

3

Tap Wire

 

 

Place unstripped run wire in slotted

 

 

channel.

 

 

Insert unstripped tap wire into other

 

 

channel until it hits internal stop.

 

 

4

Contact

 

4

5

9 Inch Linemans Pliers

 

Use pliers to push contact down

 

 

 

5

flush with top of connector.

2

Close top cover.

 

 

Ref. S-0448

3-5. Installing Welding Generator

Y Use equipment of adequate

 

 

capacity to lift the generator.

 

Y Support trailer with jack. Block

 

 

wheels.

 

Y If trailer is not installed on ve-

 

 

hicle, use trailer jack to obtain

 

 

desired height and to support

 

 

tongue weight while installing

1

 

welding generator.

Y

Install welding generator on

 

 

 

trailer with engine end toward

 

 

hitch end of trailer.

1

Y Distribute weight so trailer

 

 

tongue weight is approximate-

 

 

ly 10% of gross trailer weight.

 

1

Crossmember Mounting Holes

 

Use supplied hardware to install gen-

 

erator so front panel faces rear.

 

Move crossmembers to correct posi-

 

tion on trailer frame so mounting

 

holes align with welding generator

 

holes. Crossmembers should be ad-

 

justed so tongue weight is 10 − 15%

 

of gross trailer weight.

 

Tighten crossmembers and secure

 

generator.

Tools Needed:

9/16 in

ST-802 067

OM-699 Page 6

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Miller Electric HWY-210, OFR-210 manual Installing Wiring Harness Tab Connectors, Installing Welding Generator