Miller Electric OM-1102 manual Installation or Relocation, Specifications Weight Net Ship

Models: OM-1102

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2-1. DESCRIPTION

The SWINGPAK-12 and SWINGPAK-16 provide a di- rect mounting facility for several welding power sources (refer to welding power source Owner’s Manual for base mounting hole layout), SWINGARC wire feeder or CB boom, RADIATOR 1A or RADIATOR 2A coolant sys- tem, MPG-395B resistance grid, AFT-100 flux tank, and shielding gas cylinder. If equipment other than that listed is to be used, mounting hole locations may have to be modified to accommodate equipment. A SWINGPAK locker and brackets for mounting a disconnect switch to the SWINGARC post support are also supplied.

Additional space is available on the base for mounting customer supplied accessories.

Table 2-1. Specifications

Weight

 

Net

Ship

 

 

 

 

 

 

SWINGPAK-12

412 lbs.

418 lbs.

(187 kg)

(190 kg)

 

SWINGPAK-16

504 lbs.

510 lbs.

(229 kg)

(231 kg)

 

 

 

 

SECTION 3 – INSTALLATION OR RELOCATION

WARNING: ELECTRIC SHOCK can kill.

Do not touch live electrical parts.

Disconnect equipment input power conduc- tors from deenergized supply line BEFORE moving unit.

3-1. LOCATION

When installing this unit, be sure to allow room for the boom to swing horizontally in the desired arc, and to piv- ot upward to the desired angle. The location should al- low room to remove panels of associated equipment for installation, inspection, maintenance, and repair proce- dures. Consider the input power requirements as well as coolant (water) needs of optional equipment when choosing a location.

The service life and efficiency of this unit and associated equipment will be reduced if they are subjected to high levels of dust, dirt, moisture, corrosive vapors, and ex- treme heat.

Mounting holes are provided in the SWINGPAK base for installing equipment.

3-2. INSTALLATION (Figures 2-1 And 4-1)

WARNING: OVERTURNING BASE can result in serious injury and equipment damage.

Mount the welding power source on SWING- PAK base before mounting SWINGARC wire feeder into SWINGARC support base.

Do not install or operate on an incline.

Do not lift the SWINGPAK base with a fork lift from the sides unless the lift forks extend far enough under the base to ensure against tip- ping.

IMPROPER LIFTING OR INSTALLING OF EQUIPMENT can cause personal injury and equipment damage.

Use equipment of adequate capacity to lift components.

Use bolts and fasteners of adequate capacity to assemble and install unit.

IMPORTANT: Refer to Figures 2-1 and 4-1 during as- sembly as necessary.

Mounting hardware is packed in locker for shipping pur- poses. Remove hardware kit from locker and proceed as follows:

1.Install boom support base onto SWINGPAK base using supplied 1/2-13 x 1-1/2 inch cap screws (Item 23, Figure 4-1) and associated hardware (see Figure 2-1 for mounting location).

2.Locate appropriate mounting holes on SWING- PAK base for welding power source, and install power source onto SWINGPAK base using supplied 3/8-16 x 1-1/4 inch cap screws (Item 20, Figure 4-1).

3.Install boom into boom support base following procedure outlined in appropriate Owner’s Manu- al.

4.If applicable, install AFT-100 flux tank onto SWINGPAK base using supplied 5/16-18 x 1 inch cap screws (Item 13, Figure 4-1) and associated hardware.

5.Install SWINGPAK locker onto SWINGPAK base using supplied 1/4-20 x 3/4 inch self-threading screws (item 16, Figure 4-1).

6.If applicable, install coolant system mounting brackets onto SWINGPAK locker using supplied 1/4-20 x 1inch cap screws (Item 7, Figure 4-1).

OM-1102 Page 2

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Miller Electric OM-1102 manual Installation or Relocation, Specifications Weight Net Ship, Installation Figures 2-1