2-3. Welding Power Source Duty Cycle And Overheating

Duty Cycle is percentage of 10 min- utes that unit can weld at rated load without overheating.

If unit overheats, thermostat(s) opens, output stops, and cooling fan runs. Wait fifteen minutes for unit to cool. Reduce amperage or voltage, or duty cycle before welding.

Y Exceeding duty cycle can damage unit and void warranty.

60% Duty Cycle At 150 Amperes

6 Minutes Welding

4 Minutes Resting

 

 

Overheating

0

A or V

15

OR

Reduce Duty Cycle

Minutes

duty1 4/95 – SB-181 009

2-4. Welding Gun Duty Cycle And Overheating

CAUTION

WELDING LONGER THAN RATED DUTY CYCLE can damage gun and void warranty.

Do not weld at rated load longer than shown below.

 

Using gasless flux cored wire reduces gun duty cycle.

warn7.1 8/93

Definition

0

10

Minutes

Duty Cycle is percentage of 10 minutes that gun can weld at rated load without overheating.

.023 To .045 in (0.6 To 1.1 mm)

Hard Or Flux Cored Wires

100% Duty Cycle At 150 Amperes

Using CO2

100% Duty Cycle At 120 Amperes

Using Mixed Gases

Continuous Welding

.023 To .045 in (0.6 To 1.1 mm) Hard Or Flux Cored Wires

60% Duty Cycle At 200 Amperes

Using CO2

60% Duty Cycle At 150 Amperes

Using Mixed Gases

6 Minutes Welding

4 Minutes Resting

 

SB1.1 8/93

OM-1313 Page 6

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Miller Electric OM-1313 manual Welding Power Source Duty Cycle And Overheating, Welding Gun Duty Cycle And Overheating