Miller Electric OM-229 038D Maintenance &TROUBLESHOOTING, Routine Maintenance, Unit Overload

Models: OM-229 038D

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SECTION 5 − MAINTENANCE &TROUBLESHOOTING

5-1. Routine Maintenance

Y

Disconnect power

. Maintain more often

during severe conditions.

 

before maintaining.

 

 

3 Months

Replace unreadable labels

Repair or replace cracked weld cable

Clean and tighten weld terminals

6 Months

Blow out or vacuum inside.

OR

Remove drive roll and carrier. Apply light coat of oil or grease to drive motor shaft.

5-2. Circuit Breaker CB1

1

1 Circuit Breaker CB1

CB1 protects the unit from over-

loading of drive motor M1. If CB1 opens, wire feeding stops.

2 Welding Gun

Check gun liner for blockage or kinks.

3 Wire Drive Assembly

Check for jammed wire, binding drive gear or misaligned drive rolls.

2

3

5-3. Unit Overload

Allow cooling period and reset breaker. Close door.

221−253−4

Thermal switches TP1 in XFMR and TP2 in SR1 protect the unit from damage due to overheating. If the thermal indica- tor illuminates, wait for unit to cool allowing fan motor to run before trying to weld. If unit is cool and no weld output continues, contact Factory Authorized Service Agent.

OM-229 038 Page 17

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Miller Electric OM-229 038D Maintenance &TROUBLESHOOTING, Routine Maintenance, Circuit Breaker CB1, Unit Overload, Months