Problem

 

Corrective action

 

 

 

This Is caused by the difference in bits not being large enough.

 

I can’t calibrate the Scale

 

Using the Direct Scale Readout, examine current loadcell bits with

 

 

and without the calibration weight. If the bits do not change

 

without an error message.

 

 

 

significantly, then check for pellets jamming the loadcells and

 

 

 

 

 

 

check the loadcell circuit. You might have a bad loadcell.

 

 

 

 

 

 

 

Do other feeders calibrate correctly? Is the feeder I’m trying to

 

 

 

calibrate a large gate? If these are true, then lower the Batch % for

 

 

 

Feeder Cal setting under Feed Calibration Options. This can be

 

I can’t calibrate the feeder

 

observed by looking at the Hopper Weight display.

 

without an error message.

 

 

 

 

None of the feeders calibrate? Check the Scale Calibration. If this

 

 

 

is correct, then lower the Batch% for Feeder Cal setting under Feed

 

 

 

Calibration Options for each feeder. This can be observed by

 

 

 

looking at the Hopper Weight display.

 

 

 

 

 

 

 

Check the dump time setting. It may be set too short.

 

Weigh hopper does not empty

 

If this does not correct the problem, clean the weigh hopper and

 

completely.

 

recheck the scale diagnostics readout. If not showing (0) zero when

 

 

 

empty, re-calibrate the scale.

 

 

 

 

 

 

 

Verify application is not exceeding blender capacity.

 

Blender does not make rate.

 

Verify additive percentage is not higher than designed, resulting in

 

 

excessive dispense time.

 

 

 

Verify all materials are feeding freely through the metering gates

 

 

 

or augers.

 

 

 

 

 

I have changed the recipe entry

 

All of these settings are part of the current running recipe. This

 

mode, metering order, batch

 

 

 

makes it easy for the operator to load a stored recipe without

 

size, inventory shutdown,

 

 

 

having to reconfigure all of these parameters for the new recipe.

 

weigh every batch mode, or

 

 

 

All you have to do is touch “Accept New Recipe” to load these

 

feeder type and alarm flags, but

 

 

 

values into the running recipe.

 

the change hasn’t taken place.

 

 

 

 

 

 

 

 

 

A feeder always puts too much

 

Check that the Gate Cycle Time is set correctly. If it is then lower

 

 

the Initial % of Target to Meter. These are found under Feed

 

material in the batch.

 

 

 

Algorithm Options. Make small adjustments and retest.

 

 

 

 

 

 

 

 

 

 

Increase the Gate Cycle Time. This is found under Feed

 

A feeder is retrying more than

 

Algorithm Options. Make small adjustments and retest.

 

 

 

 

 

Increase the Allowed Underfeed value under Feed Algorithm

 

2-4 times.

 

 

 

Options.

 

 

 

 

 

 

 

 

 

 

Decrease the Retries before Double Gate Time.

 

 

 

 

Other service problems or questions can be answered by contacting the Service Department.

Gravimetric Batch Blenders w/Mitsubishi Control Chapter 6: Troubleshooting

75

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Mitsubishi Electronics A0567659 specifications Problem Corrective action

A0567659 specifications

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