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PAGE 50 — DCA45SSIU3 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (12/19/08)

GENERATOR ASSY.

Contents

Main MODEL DCA45SSIU3 Page REPORTING SAFETY DEFECTS TABLE OF CONTENTS DCA45SSIU3 Generator Component Drawings DCA45SSIU3 50 HZ GENERATOR OPERATION AND PARTS MANUAL REV. #2 (12/19/08) PAGE 5 PARTS ORDERING PROCEDURES International Customers www.mqpower.com Ordering parts has never been easier! Order Part s to log in and save! Choose from three easy options: When ordering parts, please supply: SAFETY MESSAGES GENERAL SAFETY GENERATOR SAFETY ENGINE SAFETY FUEL SAFETY TOWING SAFETY ELECTRICAL SAFETY Power Cord/Cable Safety Grounding Safety BATTERY SAFETY ENVIRONMENTAL SAFETY SPECIFICATIONS DIMENSIONS Page INSTALLATION OUTDOOR INSTALLATION INDOOR INSTALLATION MOUNTING GENERATOR GROUNDING GENERAL INFORMATION GENERATOR ENGINE OPERATING PANEL GENERATOR CONTROL PANEL OUTPUT TERMINAL PANEL MAJOR COMPONENTS GENERATOR CONTROL PANEL Page ENGINE OPERATING PANEL Page OUTPUT TERMINAL PANEL OUTPUT TERMINAL FAMILIARIZATION 100 VAC GFCI Receptacles Twist Lock Dual Voltage 100/200 VAC Receptacles Connecting Loads Over Current Relay LOAD APPLICATION SINGLE PHASE LOAD THREE PHASE LOAD GENERATOR OUTPUTS GENERATOR OUTPUT VOLTAGES Voltage Selector Switch Voltage Selector Switch Locking Button Maximum Amps GENERATOR OUTPUTS/GAUGE READING HOW TO READ THE OUTPUT TERMINAL GAUGE Reading Voltage Reading Amperage OUTPUT TERMINAL PANEL CONNECTIONS UVWO TERMINAL OUTPUT VOLTAGES 3-220/127 UVWO Terminal Output Voltages 3-200V/1-115V UVWO Terminal Output Voltages OUTPUT TERMINAL PANEL CONNECTIONS 3-440/254V UVWO Terminal Output Voltages 1-200/100V UVWO Terminal Output Voltages CIRCUIT BREAKERS LUBRICATION OIL FUEL CHECK Re lling the Fuel System Refueling Procedure: COOLANT (ANTIFREEZE/SUMMER COOLANT/ WATER) Operation in Freezing Weather CLEANING THE RADIATOR AIR CLEANER FAN BELT TENSION BATTERY Battery Cable Installation ALTERNATOR WIRING PIPING AND HOSE CONNECTION GENERATOR START-UP PROCEDURE BEFORE STARTING STARTING Page GENERATOR SHUT-DOWN PROCEDURES NORMAL SHUTDOWN PROCEDURE EMERGENCY SHUTDOWN PROCEDURE GENERAL INSPECTION AIR CLEANER Air Cleaner with Dust Indicator FUEL ADDITION Removing Water from the Fuel Tank Cleaning Inside the Fuel Tank FUEL TANK INSPECTION Replacing Fuel Filter CHECK OIL LEVEL Replacing Oil Filter FLUSHING OUT RADIATOR AND REPLACING COOLANT RADIATOR CLEANING GENERATOR STORAGE TRAILER MAINTENANCE BRAKES Brake Adjustment Hydraulic Surge Brakes Actuator TIRES/WHEELS/LUG NUTS Tire Wear/In ation Suspension Lug Nut Torque Requirements Page Page Page TROUBLESHOOTING (GENERATOR) EXPLANATION OF CODE IN REMARKS COLUMN without notice Not Sold Separately Make/Obtain Locally Specific Model Number Use SUGGESTED SPARE PARTS Page GENERATOR ASSY. Page CONTROL BOX ASSY. Page ENGINE AND RADIATOR ASSY. Page ENGINE AND RADIATOR ASSY. (CONTINUED) Page OUTPUT TERMINAL ASSY. Page ENGINE OPERATING PANEL ASSY. Page BATTERY ASSY. Page MUFFLER ASSY. Page FUEL TANK ASSY. ENCLOSURE ASSY. ENCLOSURE ASSY. ENCLOSURE ASSY. (CONTINUED) DCA45SSIU3 50 HZ GENERATOR OPERATION AND PARTS MANUAL REV. #2 (12/19/08) PAGE 71 ENCLOSURE ASSY. (CONTINUED) NO. PART NO. PART NAME QTY. REMARKS Page DCA45SSIU3 50 HZ GENERATOR OPERATION AND PARTS MANUAL REV. #2 (12/19/08) PAGE 73 RUBBER SEALS ASSY. NO. PART NO. PART NAME QTY. REMARKS Page NAMEPLATE AND DECALS ASSY. TERMS AND CONDITIONS OF SALE PARTS Page HERES HOW TO GET HELP OPERATION AND PARTS MANUAL PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING