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DCA-15SPXU4 operation manual Note Page
Models:
DCA-15SPXU4
1
15
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Troubleshooting
Specification
Install
DCA-15SPXU4- GENERATORWIRING DIAGRAM
Warranty
Dimension
Maintenance
Connecting Loads
Symptom
DCA-15SPXU4- SETUP
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Image 15
NOTE PAGE
DCA-15SPXU4—
OPERATION MANUAL — REV. #0 (03/31/11) — PAGE 15
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Contents
Revision #0 03/31/11
MODEL DCA-15SPXU4
WHISPERWATTTM SERIES
60 Hz GENERATOR
Diesel engine exhaust and some of
PROPOSITION 65WARNING
NOTE PAGE
subject to
TABLE OF CONTENTS
and part
number are
NOTE PAGE
15 KW
DCA-15SPXU4- SPECIFICATIONS
Table 1. Generator Specifications
Table 2. Engine Specifications
Dimension in. mm
DCA-15SPXU4- DIMENSIONS TOP, SIDE AND FRONT
TABLE 3. DIMENSIONS
Figure 1. Dimensions
Whisperwatt Generator
DCA-15SPXU4- SAFETY MESSAGE ALERT SYMBOLS
HAZARD SYMBOLS
SAFETY MESSAGE ALERT SYMBOLS
CAUTION - OVER-SPEEDCONDITIONS
DCA-15SPXU4- SAFETY MESSAGE ALERT SYMBOLS
WARNING - ROTATING PARTS
CAUTION - ACCIDENTAL STARTING
General Safety
DCA-15SPXU4- RULES FOR SAFE OPERATION
DANGER - READTHIS MANUAL
Grounding Safety
DCA-15SPXU4- RULES FOR SAFE OPERATION
Maintenance Safety
Power Cord Safety
WARNING - BURN HAZARDS
Battery Safety
DANGER - EXPLOSION HAZARDS
DCA-15SPXU4- RULES FOR SAFE OPERATION
DCA-15SPXU4- RULES FOR SAFE OPERATION
DANGER-ElectrocutionHazards
DANGER-LethalExhaust Gas Hazards
DANGER
DCA-15SPXU4- RULES FOR SAFE OPERATION
Towing and Transporting Safety
NOTE PAGE
Figure 2.Typical Generator Grounding Application
DCA-15SPXU4- INSTALLATION
CAUTION - EXHAUST HAZARD
DCA-15SPXU4- INSTALLATION
Outdoor Installation
Indoor Installation
Output Terminal Panel
DCA-15SPXU4- GENERAL INFORMATION
Generator
Generator Control Panel
3 Engine and Radiator Assembly
DCA-15SPXU4- MAJOR COMPONENTS
Figure 3. Major Components
1Air Filter Assembly 2 Muffler Assembly
Figure 4. Generator Control Panel
DCA-15SPXU4- GENERATOR CONTROL PANEL
DCA-15SPXU4- GENERATOR CONTROL PANEL
Output Terminal Familiarization
Figure 5. Output Terminal Panel
Output Terminal Panel
Figure 7. 120/240V CS6369 Twist-Lock
120VAC GFCI Receptacle
L5-30RTwistLock 120VAC Receptacle
Figure 6. G.F.C.I. Receptacle
Figure 11. Connecting Loads
Connecting Loads
DANGER - ELECTRICAL SYSTEM HAZARDS
Single Phase Load
Table 5. Power Factor By Load
DCA-15SPXU4- LOAD APPLICATION/MAXIMUM AMPERAGE
1Ø 120 Output Terminal Lug Voltages
120 VAC Single Phase Connections
240 VAC Single Phase Connections
UNV Terminal Output Voltages
Fuel Check
DCA-15SPXU4- SETUP
Circuit Breakers
Lubrication Oil
Figure 19. Only Fill on Level Ground
DCA-15SPXU4- SETUP
Refueling Procedure
WARNING - RESPIRATORY HAZARDS
Coolant Antifreeze/Summer Coolant/Water
Cleaning the Radiator
Air Cleaner
Table 10. Anti-Freeze Operating Temperatures
Wiring
Battery
Battery Cable Installation
CAUTION - BATTERY SERVICING SAFETY
Figure 28. Ignition Switch
DCA-15SPXU4- GENERATOR START-UPPROCEDURE
Start-upProcedure
Figure 27. Speed Control Switch START/IDLE
Figure 34. Main, GFCI, and Aux
DCA-15SPXU4- GENERATOR START-UPPROCEDURE
Figure 30. Speed Control Switch RUN
Figure 33. Voltage Adjust Control Knob
WARNING - SHUTTING DOWNTHE GENERATOR
DCA-15SPXU4- GENERATOR SHUT-DOWNPROCEDURES
Normal Shutdown Procedure
Emergency Shutdown Procedure
General Inspection
DCA-15SPXU4- MAINTENANCE
Air Cleaner with Dust Indicator If Equipped
Service Daily
Check Oil Level
DCA-15SPXU4- MAINTENANCE
Cleaning the Fuel Strainer
Air Removal
Figure 36. Battery Charger
JacketWater Heater Power Connections
DCA-15SPXU4- MAINTENANCE
Hydraulic Surge Brakes
DCA-15SPXU4 -TRAILERMAINTENANCE
Brake Adjustment
Brakes
TireWear/Inflation
DCA-15SPXU4 -TRAILERMAINTENANCE
Tires/Wheels/Lug Nuts
CAUTION - EYESIGHT HAZARD
Table 15. Tire Torque Requirements
DCA-15SPXU4 -TRAILERMAINTENANCE
Lug Nut Torque Requirements
Figure 39. Wheel Lug Nuts Tightening Sequence
Figure 40. Generator Wiring Diagram
DCA-15SPXU4- GENERATORWIRING DIAGRAM
Figure 41. Engine Wiring Diagram
DCA-15SPXU4- ENGINEWIRING DIAGRAM
TABLE 16. ENGINE TROUBLESHOOTING
DCA-15SPXU4 -TROUBLESHOOTINGENGINE
TABLE 16. ENGINE TROUBLESHOOTING CONTINUED
DCA-15SPXU4 -TROUBLESHOOTINGENGINE
POSSIBLE PROBLEM
DCA-15SPXU4 -TROUBLESHOOTINGGENERATOR
TABLE 17. GENERATOR TROUBLESHOOTING
SYMPTOM
SUGGESTED REPAIRS
DCA-10SPX4 -TROUBLESHOOTING PRE-HEATLAMP CODES
TABLE 18. FAILURE DIAGNOSIS LAMP CODE
INDICATION
Warranty Department
HERE’S HOW TO GET HELP
NUMBER ON-HANDWHEN CALLING
Service Department
