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Multiquip DCA-15SPXU4 operation manual PROPOSITION 65WARNING, Diesel engine exhaust and some of

Models: DCA-15SPXU4

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PROPOSITION 65WARNING

Diesel engine exhaust and some of

PAGE 2 — DCA-15SPXU4— OPERATION MANUAL — REV. #0 (03/31/11)

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Multiquip DCA-15SPXU4 operation manual PROPOSITION 65WARNING, Diesel engine exhaust and some of

Contents

60 Hz GENERATOR MODEL DCA-15SPXU4WHISPERWATTTM SERIES Revision #0 03/31/11PROPOSITION 65WARNING Diesel engine exhaust and some ofNOTE PAGE number are TABLE OF CONTENTSand part subject toNOTE PAGE Table 2. Engine Specifications DCA-15SPXU4- SPECIFICATIONSTable 1. Generator Specifications 15 KWFigure 1. Dimensions DCA-15SPXU4- DIMENSIONS TOP, SIDE AND FRONTTABLE 3. DIMENSIONS Dimension in. mmSAFETY MESSAGE ALERT SYMBOLS DCA-15SPXU4- SAFETY MESSAGE ALERT SYMBOLSHAZARD SYMBOLS Whisperwatt GeneratorCAUTION - ACCIDENTAL STARTING DCA-15SPXU4- SAFETY MESSAGE ALERT SYMBOLSWARNING - ROTATING PARTS CAUTION - OVER-SPEEDCONDITIONSDANGER - READTHIS MANUAL General SafetyDCA-15SPXU4- RULES FOR SAFE OPERATION Power Cord Safety DCA-15SPXU4- RULES FOR SAFE OPERATIONMaintenance Safety Grounding SafetyDCA-15SPXU4- RULES FOR SAFE OPERATION Battery SafetyDANGER - EXPLOSION HAZARDS WARNING - BURN HAZARDSDANGER DANGER-ElectrocutionHazardsDANGER-LethalExhaust Gas Hazards DCA-15SPXU4- RULES FOR SAFE OPERATIONTowing and Transporting Safety DCA-15SPXU4- RULES FOR SAFE OPERATIONNOTE PAGE DCA-15SPXU4- INSTALLATION Figure 2.Typical Generator Grounding ApplicationIndoor Installation DCA-15SPXU4- INSTALLATIONOutdoor Installation CAUTION - EXHAUST HAZARDGenerator Control Panel DCA-15SPXU4- GENERAL INFORMATIONGenerator Output Terminal Panel1Air Filter Assembly 2 Muffler Assembly DCA-15SPXU4- MAJOR COMPONENTSFigure 3. Major Components 3 Engine and Radiator AssemblyDCA-15SPXU4- GENERATOR CONTROL PANEL Figure 4. Generator Control PanelDCA-15SPXU4- GENERATOR CONTROL PANEL Output Terminal Panel Output Terminal FamiliarizationFigure 5. Output Terminal Panel Figure 6. G.F.C.I. Receptacle 120VAC GFCI ReceptacleL5-30RTwistLock 120VAC Receptacle Figure 7. 120/240V CS6369 Twist-LockConnecting Loads Figure 11. Connecting LoadsDCA-15SPXU4- LOAD APPLICATION/MAXIMUM AMPERAGE Single Phase LoadTable 5. Power Factor By Load DANGER - ELECTRICAL SYSTEM HAZARDSUNV Terminal Output Voltages 120 VAC Single Phase Connections240 VAC Single Phase Connections 1Ø 120 Output Terminal Lug VoltagesLubrication Oil DCA-15SPXU4- SETUPCircuit Breakers Fuel CheckWARNING - RESPIRATORY HAZARDS DCA-15SPXU4- SETUPRefueling Procedure Figure 19. Only Fill on Level GroundTable 10. Anti-Freeze Operating Temperatures Cleaning the RadiatorAir Cleaner Coolant Antifreeze/Summer Coolant/WaterCAUTION - BATTERY SERVICING SAFETY BatteryBattery Cable Installation WiringFigure 27. Speed Control Switch START/IDLE DCA-15SPXU4- GENERATOR START-UPPROCEDUREStart-upProcedure Figure 28. Ignition SwitchFigure 33. Voltage Adjust Control Knob DCA-15SPXU4- GENERATOR START-UPPROCEDUREFigure 30. Speed Control Switch RUN Figure 34. Main, GFCI, and AuxEmergency Shutdown Procedure DCA-15SPXU4- GENERATOR SHUT-DOWNPROCEDURESNormal Shutdown Procedure WARNING - SHUTTING DOWNTHE GENERATORService Daily DCA-15SPXU4- MAINTENANCEAir Cleaner with Dust Indicator If Equipped General InspectionAir Removal DCA-15SPXU4- MAINTENANCECleaning the Fuel Strainer Check Oil LevelDCA-15SPXU4- MAINTENANCE Figure 36. Battery ChargerJacketWater Heater Power Connections Brakes DCA-15SPXU4 -TRAILERMAINTENANCEBrake Adjustment Hydraulic Surge BrakesCAUTION - EYESIGHT HAZARD DCA-15SPXU4 -TRAILERMAINTENANCETires/Wheels/Lug Nuts TireWear/InflationFigure 39. Wheel Lug Nuts Tightening Sequence DCA-15SPXU4 -TRAILERMAINTENANCELug Nut Torque Requirements Table 15. Tire Torque RequirementsDCA-15SPXU4- GENERATORWIRING DIAGRAM Figure 40. Generator Wiring DiagramDCA-15SPXU4- ENGINEWIRING DIAGRAM Figure 41. Engine Wiring DiagramDCA-15SPXU4 -TROUBLESHOOTINGENGINE TABLE 16. ENGINE TROUBLESHOOTINGDCA-15SPXU4 -TROUBLESHOOTINGENGINE TABLE 16. ENGINE TROUBLESHOOTING CONTINUEDSYMPTOM DCA-15SPXU4 -TROUBLESHOOTINGGENERATORTABLE 17. GENERATOR TROUBLESHOOTING POSSIBLE PROBLEMINDICATION DCA-10SPX4 -TROUBLESHOOTING PRE-HEATLAMP CODESTABLE 18. FAILURE DIAGNOSIS LAMP CODE SUGGESTED REPAIRSService Department HERE’S HOW TO GET HELPNUMBER ON-HANDWHEN CALLING Warranty Department