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Multiquip operation manual DCA-15SPXU4- INSTALLATION, Typical Generator Grounding Application

Models: DCA-15SPXU4

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DCA-15SPXU4 — INSTALLATION

Figure 2.Typical Generator Grounding Application

PAGE 16 — DCA-15SPXU4— OPERATION MANUAL — REV. #0 (03/31/11)

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Multiquip operation manual DCA-15SPXU4- INSTALLATION, Typical Generator Grounding Application

Contents

MODEL DCA-15SPXU4 WHISPERWATTTM SERIES60 Hz GENERATOR Revision #0 03/31/11PROPOSITION 65WARNING Diesel engine exhaust and some ofNOTE PAGE TABLE OF CONTENTS and partnumber are subject toNOTE PAGE DCA-15SPXU4- SPECIFICATIONS Table 1. Generator SpecificationsTable 2. Engine Specifications 15 KWDCA-15SPXU4- DIMENSIONS TOP, SIDE AND FRONT TABLE 3. DIMENSIONSFigure 1. Dimensions Dimension in. mmDCA-15SPXU4- SAFETY MESSAGE ALERT SYMBOLS HAZARD SYMBOLSSAFETY MESSAGE ALERT SYMBOLS Whisperwatt GeneratorDCA-15SPXU4- SAFETY MESSAGE ALERT SYMBOLS WARNING - ROTATING PARTSCAUTION - ACCIDENTAL STARTING CAUTION - OVER-SPEEDCONDITIONSDCA-15SPXU4- RULES FOR SAFE OPERATION General SafetyDANGER - READTHIS MANUAL DCA-15SPXU4- RULES FOR SAFE OPERATION Maintenance SafetyPower Cord Safety Grounding SafetyBattery Safety DANGER - EXPLOSION HAZARDSDCA-15SPXU4- RULES FOR SAFE OPERATION WARNING - BURN HAZARDSDANGER-ElectrocutionHazards DANGER-LethalExhaust Gas HazardsDANGER DCA-15SPXU4- RULES FOR SAFE OPERATIONTowing and Transporting Safety DCA-15SPXU4- RULES FOR SAFE OPERATIONNOTE PAGE DCA-15SPXU4- INSTALLATION Figure 2.Typical Generator Grounding ApplicationDCA-15SPXU4- INSTALLATION Outdoor InstallationIndoor Installation CAUTION - EXHAUST HAZARDDCA-15SPXU4- GENERAL INFORMATION GeneratorGenerator Control Panel Output Terminal PanelDCA-15SPXU4- MAJOR COMPONENTS Figure 3. Major Components1Air Filter Assembly 2 Muffler Assembly 3 Engine and Radiator AssemblyDCA-15SPXU4- GENERATOR CONTROL PANEL Figure 4. Generator Control PanelDCA-15SPXU4- GENERATOR CONTROL PANEL Figure 5. Output Terminal Panel Output Terminal FamiliarizationOutput Terminal Panel 120VAC GFCI Receptacle L5-30RTwistLock 120VAC ReceptacleFigure 6. G.F.C.I. Receptacle Figure 7. 120/240V CS6369 Twist-LockConnecting Loads Figure 11. Connecting LoadsSingle Phase Load Table 5. Power Factor By LoadDCA-15SPXU4- LOAD APPLICATION/MAXIMUM AMPERAGE DANGER - ELECTRICAL SYSTEM HAZARDS120 VAC Single Phase Connections 240 VAC Single Phase ConnectionsUNV Terminal Output Voltages 1Ø 120 Output Terminal Lug VoltagesDCA-15SPXU4- SETUP Circuit BreakersLubrication Oil Fuel CheckDCA-15SPXU4- SETUP Refueling ProcedureWARNING - RESPIRATORY HAZARDS Figure 19. Only Fill on Level GroundCleaning the Radiator Air CleanerTable 10. Anti-Freeze Operating Temperatures Coolant Antifreeze/Summer Coolant/WaterBattery Battery Cable InstallationCAUTION - BATTERY SERVICING SAFETY WiringDCA-15SPXU4- GENERATOR START-UPPROCEDURE Start-upProcedureFigure 27. Speed Control Switch START/IDLE Figure 28. Ignition SwitchDCA-15SPXU4- GENERATOR START-UPPROCEDURE Figure 30. Speed Control Switch RUNFigure 33. Voltage Adjust Control Knob Figure 34. Main, GFCI, and AuxDCA-15SPXU4- GENERATOR SHUT-DOWNPROCEDURES Normal Shutdown ProcedureEmergency Shutdown Procedure WARNING - SHUTTING DOWNTHE GENERATORDCA-15SPXU4- MAINTENANCE Air Cleaner with Dust Indicator If EquippedService Daily General InspectionDCA-15SPXU4- MAINTENANCE Cleaning the Fuel StrainerAir Removal Check Oil LevelJacketWater Heater Power Connections Figure 36. Battery ChargerDCA-15SPXU4- MAINTENANCE DCA-15SPXU4 -TRAILERMAINTENANCE Brake AdjustmentBrakes Hydraulic Surge BrakesDCA-15SPXU4 -TRAILERMAINTENANCE Tires/Wheels/Lug NutsCAUTION - EYESIGHT HAZARD TireWear/InflationDCA-15SPXU4 -TRAILERMAINTENANCE Lug Nut Torque RequirementsFigure 39. Wheel Lug Nuts Tightening Sequence Table 15. Tire Torque RequirementsDCA-15SPXU4- GENERATORWIRING DIAGRAM Figure 40. Generator Wiring DiagramDCA-15SPXU4- ENGINEWIRING DIAGRAM Figure 41. Engine Wiring DiagramDCA-15SPXU4 -TROUBLESHOOTINGENGINE TABLE 16. ENGINE TROUBLESHOOTINGDCA-15SPXU4 -TROUBLESHOOTINGENGINE TABLE 16. ENGINE TROUBLESHOOTING CONTINUEDDCA-15SPXU4 -TROUBLESHOOTINGGENERATOR TABLE 17. GENERATOR TROUBLESHOOTINGSYMPTOM POSSIBLE PROBLEMDCA-10SPX4 -TROUBLESHOOTING PRE-HEATLAMP CODES TABLE 18. FAILURE DIAGNOSIS LAMP CODEINDICATION SUGGESTED REPAIRSHERE’S HOW TO GET HELP NUMBER ON-HANDWHEN CALLINGService Department Warranty Department