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operation manual DCA-20SPX - GENERATORWIRING DIAGRAM, Generator Wiring Diagram
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DCA-20SPX
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Troubleshooting
Specifications
Install
Parts list
DCA-20SPX -TRAILERWIRING DIAGRAM
Warranty
Dimension
Maintenance
Connecting Loads
Symptom
Page 47
Image 47
DCA-20SPX
— GENERATORWIRING DIAGRAM
Figure 48. Generator Wiring Diagram
DCA-20SPX—
OPERATION AND PARTS MANUAL — REV. #2 (04/14/10) — PAGE 47
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Image 47
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Contents
MODEL DCA-20SPX
PARTS LIST NO. B1871302604
OPERATION AND PARTS MANUAL
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALLTIMES
PAGE 2 - DCA-20SPX- OPERATION AND PARTS MANUAL - REV. #2 04/14/10
PROPOSITION 65WARNING
Diesel engine exhaust and some of
DCA-20SPX- OPERATION AND PARTS MANUAL - REV. #2 04/14/10 - PAGE
NOTE PAGE
NOTEnumber are subject to change without notice
TABLE OF CONTENTS
Specification and part
COMPONENT DRAWINGS
Choose from three easy options
PARTS ORDERING PROCEDURES
When ordering parts, please supply
Ordering parts has never been easier
PAGE 6 - DCA-20SPX- OPERATION AND PARTS MANUAL - REV. #2 04/14/10
DCA-20SPX - SPECIFICATIONS
Table 1. Generator Specifications
Table 2. Engine Specifications
Dimension ft. mm
DCA-20SPX - DIMENSIONS TOP, SIDE AND FRONT
Figure 1. Dimensions
TABLE 3. DIMENSIONS
Whisperwatt Generator
DCA-20SPX - SAFETY MESSAGE ALERT SYMBOLS
HAZARD SYMBOLS
SAFETY MESSAGE ALERT SYMBOLS
CAUTION - OVER-SPEED CONDITIONS
DCA-20SPX - SAFETY MESSAGE ALERT SYMBOLS
WARNING - ROTATING PARTS
CAUTION - ACCIDENTAL STARTING
DANGER - READTHIS MANUAL
General Safety
DCA-20SPX - RULES FOR SAFE OPERATION
DCA-20SPX - RULES FOR SAFE OPERATION
Maintenance Safety
Power Cord Safety
Grounding Safety
WARNING - BURN HAZARDS
Battery Safety
DCA-20SPX - RULES FOR SAFE OPERATION
DANGER - EXPLOSION HAZARDS
DANGER
DANGER-Electrocution Hazards
DANGER-Lethal Exhaust Gas Hazards
DCA-20SPX - RULES FOR SAFE OPERATION
PAGE 14 - DCA-20SPX- OPERATION AND PARTS MANUAL - REV. #2 04/14/10
Towing and Transporting Safety
DCA-20SPX - RULES FOR SAFE OPERATION
DCA-20SPX- OPERATION AND PARTS MANUAL - REV. #2 04/14/10 - PAGE
NOTE PAGE
PAGE 16 - DCA-20SPX- OPERATION AND PARTS MANUAL - REV. #2 04/14/10
DCA-20SPX - GENERATOR DECALS
Figure 2. Generator Decals
DCA-20SPX- OPERATION AND PARTS MANUAL - REV. #2 04/14/10 - PAGE
DCA-20SPX - GENERATOR DECALS
Figure 3. Generator Decals Cont inued
PAGE 18 - DCA-20SPX- OPERATION AND PARTS MANUAL - REV. #2 04/14/10
DCA-20SPX - INSTALLATION
Figure 4.Typical Generator Grounding Application
CAUTION - EXHAUST HAZARD
DCA-20SPX - INSTALLATION
Outdoor Installation
Indoor Installation
Generator Control Panel
DCA-20SPX - GENERAL INFORMATION
Generator
Engine Operating Panel
Table 4. Generator Major Components
DCA-20SPX - MAJOR COMPONENTS
Figure 5. Major Components
DCA-20SPX- OPERATION AND PARTS MANUAL - REV. #2 04/14/10 - PAGE
PAGE 22 - DCA-20SPX- OPERATION AND PARTS MANUAL - REV. #2 04/14/10
NOTE PAGE
Figure 6. Generator Control Panel
DCA-20SPX - GENERATOR CONTROL PANEL
PAGE 24 - DCA-20SPX- OPERATION AND PARTS MANUAL - REV. #2 04/14/10
DCA-20SPX - ENGINE OPERATING PANEL
Figure 7. Engine Operating Panel
AUTO MANUAL OFF/RESET LOW OIL PRESSURE HIGH COOLANT TEMPERATURE
9. Auto On/Off Engine Controller MPEC
DCA-20SPX - ENGINE OPERATING PANEL
Output Terminal Panel
DCA-20SPX - OUTPUT TERMINAL PANEL FAMILIARIZATION
Output Terminal Familiarization
Figure 8. Output Terminal Panel
Figure 9. G.F.C.I. Receptacle
DCA-20SPX - OUTPUT TERMINAL PANEL FAMILIARIZATION
120VAC GFCI Receptacles
Figure 11. Voltage Regulator Control Knob
DCA-20SPX - OUTPUT TERMINAL PANEL FAMILIARIZATION
Connecting Loads
Figure 14. Over Current Relay Figure 13. Connecting Loads
Over Current Relay
DANGER - ELECTRICAL SYSTEM HAZARDS
Single Phase Load
Table 5. Power Factor By Load
DCA-20SPX - LOAD APPLICATION/MAXIMUM AMPERAGE
DCA-20SPX - GAUGE READING/TERMINAL PANEL CONNECTIONS
How to Read the Output Terminal Gauges
Figure 17. Output Terminal Lugs 240 Single Phase Connections
Figure 19. Output Terminal Lugs 120 Single Phase Connections
Fuel Check
DCA-20SPX - SETUP
Circuit Breakers
Lubrication Oil
Figures 24 and
DCA-20SPX - SETUP
Refueling Procedure
WARNING - RESPIRATORY HAZARDS
Coolant Antifreeze/Summer Coolant/Water
Cleaning the Radiator
Table 10. Anti-Freeze Operating Temperatures
Air Cleaner
CAUTION - BATTERY SERVICING SAFETY
Battery
Battery Cable Installation
Figure 27. Battery Connections
Before Starting
DCA-20SPX - GENERATOR START-UP PROCEDURE MANUAL
Manual Start-up Procedure
Figure 30. MPEC Control Switch Manual Position
Figure 38. Engine Tachometer Gauge
Figure 37. Coolant Temperature Gauge
Figure 34. Voltage Adjust Control Knob
Figure 33. Voltmeter
WARNING - AUTO MODE MAINTENANCE
DCA-20SPX - GENERATOR START-UP PROCEDURE AUTO MODE
CAUTION - BACKUP GENERATOR USE
Figure 41. MPEC Control Switch AUTO
Figure 42. MPEC Control Switch Off/Reset
DCA-20SPX - GENERATOR SHUT-DOWN PROCEDURES
Normal Shutdown Procedure
Emergency Shutdown Procedure
General Inspection
DCA-20SPX - MAINTENANCE
Air Cleaner with Dust Indicator
Service Daily
Replacing Oil Filter
Cleaning the Fuel Strainer
Air Removal
Check Oil Level
Figure 43. Battery Charger JacketWater Heater Power Connections
DCA-20SPX - MAINTENANCE
Trailer Maintenance
DCA-20SPX -TRAILER MAINTENANCE
Hydraulic Surge Brakes
DCA-20SPX -TRAILER MAINTENANCE
Brake Adjustment
Brakes
Suspension
Tires/Wheels/Lug Nuts
CAUTION - EYESIGHT HAZARD
TireWear/Inflation
DCA-20SPX- OPERATION AND PARTS MANUAL - REV. #2 04/14/10 - PAGE
Lug Nut Torque Requirements
Figure 46. Wheel Lug Nuts Tightening Sequence
DCA-20SPX -TRAILER MAINTENANCE
PAGE 46 - DCA-20SPX- OPERATION AND PARTS MANUAL - REV. #2 04/14/10
DCA-20SPX -TRAILERWIRING DIAGRAM
Figure 47. Trailer/Towing Vehicle Wiring Diagram
DCA-20SPX- OPERATION AND PARTS MANUAL - REV. #2 04/14/10 - PAGE
DCA-20SPX - GENERATORWIRING DIAGRAM
Figure 48. Generator Wiring Diagram
PAGE 48 - DCA-20SPX- OPERATION AND PARTS MANUAL - REV. #2 04/14/10
DCA-20SPX - ENGINEWIRING DIAGRAM
Figure 49. Engine Wiring Diagram
POSSIBLE PROBLEM
DCA-20SPX -TROUBLESHOOTING ENGINE
TABLE 16. ENGINE TROUBLESHOOTING
SYMPTOM
POSSIBLE PROBLEM
DCA-20SPX -TROUBLESHOOTING ENGINE
TABLE 16. ENGINE TROUBLESHOOTING CONTINUED
SYMPTOM
POSSIBLE PROBLEM
DCA-20SPX -TROUBLESHOOTING GENERATOR
TABLE 17. GENERATOR TROUBLESHOOTING
SYMPTOM
POSSIBLE PROBLEM
DCA-20SPX -TROUBLESHOOTING ENGINE CONTROLLER
TABLE 18. ENGINE CONTROLLER TROUBLESHOOTING MPEC
SYMPTOM
DCA-20SPX- OPERATION AND PARTS MANUAL - REV. #2 04/14/10 - PAGE
NOTE PAGE
NO. Column
SAMPLE PARTS LIST
DCA-20SPX - EXPLANATION OF CODE IN REMARKS COLUMN
QTY. Column
1TO 3 UNITS
DCA-20SPX - SUGGESTED SPARE PARTS
Description
DCA-20SPXWHISPERWATTGENRATOR W/ISUZU AA-4LE2 DIESEL ENGINE
PAGE 56 - DCA-20SPX- OPERATION AND PARTS MANUAL - REV. #2 04/14/10
DCA-20SPX - GENERATOR ASSY
GENERATOR ASSY
HEX SOCKET HEAD CAP SCREW
PART NAME
REMARKS
DCA-20SPX - GENERATOR ASSY
PAGE 58 - DCA-20SPX- OPERATION AND PARTS MANUAL - REV. #2 04/14/10
DCA-20SPX- ENGINE OPERATING PANEL ASSY
ENGINE OPERATING PANEL ASSY
ECU9988N220V
DCA-20SPX- ENGINE OPERATING PANEL ASSY
PART NAME
REMARKS
PAGE 60 - DCA-20SPX- OPERATION AND PARTS MANUAL - REV. #2 04/14/10
DCA-20SPX- CONTROL BOX ASSY
CONTROL BOX ASSY. S/N 7800001~7800129
REMARKS
AMMETER CHANGE-OVER SWITCH
DCA-20SPX- CONTROL BOX ASSY
PART NAME
PAGE 62 - DCA-20SPX- OPERATION AND PARTS MANUAL - REV. #2 04/14/10
DCA-20SPX- ENGINE AND RADIATOR ASSY
ENGINE AND RADIATOR ASSY
ENGINE, ISUZU AA-4LE2 DA-05
DCA-20SPX- ENGINE AND RADIATOR ASSY
PART NAME
REMARKS
PAGE 64 - DCA-20SPX- OPERATION AND PARTS MANUAL - REV. #2 04/14/10
DCA-20SPX- ENGINE AND RADIATOR ASSY
PART NAME
DCA-20SPX- ENGINE AND RADIATOR ASSY
PAGE 66 - DCA-20SPX- OPERATION AND PARTS MANUAL - REV. #2 04/14/10
DCA-20SPX- OUTPUTTERMINAL ASSY
THE PART NUMBERS LISTED INDICATE DEFAULT COLOR
AFTER THE PART NUMBER WHEN ORDERING ANY
OUTPUT TERMINAL ASSY
DCA-20SPX- OUTPUTTERMINAL ASSY
PART NAME
RECEPTACLE, 250V 50A CS6369
PAGE 68 - DCA-20SPX- OPERATION AND PARTS MANUAL - REV. #2 04/14/10
DCA-20SPX- BATTERY ASSY
BATTERY ASSY
PART NAME
DCA-20SPX- BATTERY ASSY
PAGE 70 - DCA-20SPX- OPERATION AND PARTS MANUAL - REV. #2 04/14/10
DCA-20SPX- MUFFLER ASSY
MUFFLER ASSY
PART NAME
DCA-20SPX- MUFFLER ASSY
PAGE 72 - DCA-20SPX- OPERATION AND PARTS MANUAL - REV. #2 04/14/10
DCA-20SPX- FUELTANK ASSY
FUEL TANK ASSY
REMARKS
DCA-20SPX- FUELTANK ASSY
PART NAME
PAGE 74 - DCA-20SPX- OPERATION AND PARTS MANUAL - REV. #2 04/14/10
DCA-20SPX- ENCLOSURE ASSY
THE PART NUMBERS LISTED INDICATE DEFAULT COLOR
AFTER THE PART NUMBER WHEN ORDERING ANY
PART NAME
DCA-20SPX- ENCLOSURE ASSY
PAGE 76 - DCA-20SPX- OPERATION AND PARTS MANUAL - REV. #2 04/14/10
DCA-20SPX- ENCLOSURE ASSY. CONT
THE PART NUMBERS LISTED INDICATE DEFAULT COLOR
AFTER THE PART NUMBER WHEN ORDERING ANY
ENCLOSURE ASSY. CONT
DCA-20SPX- ENCLOSURE ASSY. CONT
PART NAME
PAGE 78 - DCA-20SPX- OPERATION AND PARTS MANUAL - REV. #2 04/14/10
DCA-20SPX- RUBBER SEALS ASSY
RUBBER SEALS ASSY
RUBBER SEALS ASSY
DCA-20SPX- RUBBER SEALS ASSY
PART NAME
PAGE 80 - DCA-20SPX- OPERATION AND PARTS MANUAL - REV. #2 04/14/10
DCA-20SPX- NAMEPLATE AND DECALS ASSY
NAMEPLATE AND DECALS ASSY
REMARKS
DCA-20SPX- NAMEPLATE AND DECALS ASSY
PART NAME
FREIGHT POLICY
EffectiveFebruary 22, 2006 TERMS AND CONDITIONS OF SALE - PARTS
SPECIAL EXPEDITING SERVICE
PAYMENT TERMS
DCA-20SPX- OPERATION AND PARTS MANUAL - REV. #2 04/14/10 - PAGE
NOTE PAGE
Contact mq@multiquip.com
Contact mqpower@multiquip.com
18910 Wilmington Ave
Carson, CA